Installation [05/2019 - ]: Procedure

1. Install the 2 lower radiator supports.

1. Install the radiator assembly to the fan shroud with fan with the 2 bolts.

   Torque: 10.5 N*m (107 kgf*cm, 8 ft.*lbf) 

   NOTE:

   Do not damage the core of the radiator assembly.

1. Move the LH side of the intercooler cooling radiator assembly and condenser assembly toward the front of the vehicle and install the radiator assembly with fan.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Radiator Assembly with Fan
   *2	Intercooler Cooling Radiator Assembly
   *3	Condenser Assembly

   NOTE:

   • Do not apply any excessive force to the intercooler cooling radiator assembly, condenser assembly and cooler pipe.
   • Do not move the intercooler cooling radiator assembly and condenser assembly LH toward the front of the vehicle more than necessary.

1. Install the intercooler reservoir assembly to the fan shroud with the 2 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

1. Connect the 2 connectors and attach the 7 clamps to connect the wire harness.

1. Connect the No. 2 intercooler cooling water hose assembly to the intercooler cooling radiator assembly, and slide the clip to secure the hose.
2. Attach the 3 clamps.

1. Connect the No. 2 radiator hose to the radiator assembly, and slide the clip to secure the hose.

1. Connect the No. 1 radiator hose to the radiator assembly, and slide the clip to secure the hose.
2. Attach the clamp.

1. Connect the No. 2 water by-pass hose to the radiator assembly, and slide the clip to secure the hose.

1. Install the front suspension crossmember sub-assembly with the 6 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Bolt A
   *b	Bolt B

   for bolt A 

   Torque: 99 N*m (1010 kgf*cm, 73 ft.*lbf) 

   for bolt B 

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

Refer to PROCEDURE - Step 15 [05/2019 - ]

Refer to PROCEDURE - Step 14 [05/2019 - ]

1. Attach the 2 claws to install the No. 2 fan shroud.
2. Install the 2 bolts.

   Torque: 10.5 N*m (107 kgf*cm, 8 ft.*lbf) 

1. Insert the protrusion of the water by-pass pipe into the hole of the No. 2 fan shroud.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion

2. Attach the 3 clamps to install the water by-pass pipe.
3. Connect the No. 3 water by-pass hose to the radiator assembly, and slide the clip to secure hose.

1. Connect the water by-pass hose to the radiator reservoir assembly, and slide the clip to secure hose.

1. Install the upper radiator support sub-assembly with the 5 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Bolt A
   *b	Bolt B

   for bolt A 

   Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf) 

   for bolt B 

   Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) 

2. w/ Dynamic Radar Cruise Control System:

   Attach the 3 clamps.

3. w/o Dynamic Radar Cruise Control System:

   Attach the 2 clamps.

4. Connect the 2 connectors.

1. Apply MP grease to the sliding parts of the hood lock assembly.
2. Attach the clamp and connect the hood lock assembly to the upper radiator support sub-assembly with the 3 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

3. Attach the 5 clamps and connect the connector.

1. Install the 2 upper radiator supports and 2 radiator support cushions with the 2 bolts.

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

1. Attach the 3 claws in the order shown in the illustration to install the front radiator side air guide plate LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the 3 claws in the order shown in the illustration to install the front radiator side air guide plate RH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Attach the clamp to connect the thermistor assembly to the front radiator side air guide plate RH.

Refer to PROCEDURE - Step 1 [05/2019 - ]

Refer to PROCEDURE - Step 7 [05/2019 - ]

Refer to PROCEDURE - Step 97 [05/2019 - ]

Refer to PROCEDURE - Step 98 [05/2019 - ]

Refer to PROCEDURE - Step 99 [05/2019 - ]

Refer to PROCEDURE - Step 100 [05/2019 - ]

• for Sport Package:

  Refer to INSTALLATION [09/2017 - 07/2020] , or refer to INSTALLATION [07/2020 - ]

• except Sport Package:

  Refer to INSTALLATION [09/2017 - 07/2020] , or refer to INSTALLATION [07/2020 - ]

HINT: 

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Refer to AUTOMATIC LEARNING CHART [05/2019 - ]

See step  2

Refer to PROCEDURE - Step 2 [10/2014 - ]

Refer to PROCEDURE - Step 1 [10/2014 - ]

Refer to PROCEDURE - Step 1 [10/2014 - ]

Refer to ADJUSTMENT [05/2019 - ]