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Reassembly [10/2017 - 10/2020]: Procedure

  1. INSTALL REAR DOOR NO. 5 WEATHERSTRIP LH 
    1. Degrease the rear door No. 5 weatherstrip LH installation surface using non-residue solvent.
    2. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.
    3. Attach the clip and install a new rear door No. 5 weatherstrip LH.
      GTY784550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape
      NOTE:

      Press the double-sided tape on the rear door No. 5 weatherstrip LH firmly to apply it.

  2. INSTALL REAR DOOR WEATHERSTRIP LH 
    1. Degrease the rear door weatherstrip LH installation surface using non-residue solvent.
    2. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.
    3. Attach the clip and install a new rear door weatherstrip LH.
      GTY779158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape
      NOTE:

      Press the double-sided tape on the rear door weatherstrip LH firmly to apply it.

  3. INSTALL REAR DOOR CHECK ASSEMBLY LH 
    1. Clean the threaded portion on the vehicle body with non-residue solvent.
    2. When reusing bolt:
      1. Clean the threaded portion on the bolt with non-residue solvent.
      2. Apply adhesive to the threads of the bolt.

        Adhesive

        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    3. Install the rear door check assembly LH with the bolt and 2 nuts.

      Bolt 

      Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

      Nut 

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      GTY778007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Nut
      Bolt
  4. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH 
    1. Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly LH.
    2. Attach the wire harness clamp.
      GTY827744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Attach the claw as shown in the illustration.
      GTY791890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Outside
      *B Inside
    4. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly LH with the TORX screw.

      Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

  5. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD 
    1. Attach the guide in the direction indicated by the arrow shown in the illustration.
      GTY818882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
    2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door rear outside handle pad.
  6. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD 
    1. Attach the guide in the direction indicated by the arrow shown in the illustration.
      GTY826411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
    2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door front outside handle pad.
  7. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH 
    1. Attach the claw.
      GTY777226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a T30 "TORX" socket wrench, install the rear door outside handle cover LH to the front door lock cylinder with the TORX screw.

      Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

  8. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH 
    1. Install the rear door outside handle assembly LH in the direction of the arrow shown in the illustration.
      GTY779855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Attach the holder as shown in the illustration.
      GTY787291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Holder
      Install in this Direction
    3. Connect the connector.
      GTY827747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Attach the claw and close the connector cover as shown in the illustration.
      GTY795033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  9. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  10. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH 

    Refer to PROCEDURE - Step 2

  11. INSTALL REAR DOOR LOCK COVER SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  12. INSTALL REAR DOOR LOCK ASSEMBLY LH 

    Refer to PROCEDURE - Step 4

  13. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY LH 
    1. Apply MP grease to the sliding parts of the rear door window regulator assembly LH.
    2. Pull out the rear door window regulator assembly LH from the service hole as shown in the illustration.
      GTY791556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. Install the rear door window regulator assembly LH with the 6 nuts in the order shown in the illustration.
      Fig 1: Rear Door Window Regulator Assembly LH Nuts Tightening Sequence
      GTY787253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Nut
      Connector

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      NOTE:

      Do not damage the rear door panel assembly with the rear door window regulator assembly LH.

    4. Connect the connector.
  14. INSTALL REAR DOOR REAR WINDOW FRAME LH 
    1. Attach the clip and install the rear door rear window frame LH.
      GTY777168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the nose piece to an air riveter and insert the mandrel section of a new 4 mm rivet into the nose piece.
    3. Press the rivets perpendicularly to the installation holes. Using the air riveter, install the rear door rear window frame LH with the 4 rivets.
      GTY836991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Nose piece
      NOTE:

      Press the air riveter perpendicularly to the installation holes.

      HINT: 

      Pull the trigger again to cut off the rivet if the waterproof rivet does not cut off.

  15. INSTALL REAR DOOR FRONT WINDOW GUIDE SUB-ASSEMBLY LH 
    1. Attach the claw to install the rear door front window guide sub-assembly LH to the rear door rear window frame LH.
      GTY792848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the bolt.

      Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

  16. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH 
    1. Connect the rear multiplex network door ECU LH.
      GTY777258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector and temporarily install the rear door trim board sub-assembly LH.
      GTY777259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the cable to the negative (-) auxiliary battery terminal.
    4. Turn the power switch on (IG).
    5. Move the rear door glass sub-assembly LH until the installation bolts can be seen.
    6. Turn the power switch off.
    7. Disconnect the cable from the negative (-) auxiliary battery terminal.
      WARNING:
      • After disconnecting the cable from the negative (-) auxiliary battery terminal, wait for at least 90 seconds to start the operation.
      • If the airbag deploys for any reason, it may cause a serious accident.
      GTY581108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Disconnect the connector and remove the rear door trim board sub-assembly LH.
    9. Remove the rear multiplex network door ECU LH.
    10. Insert the rear door glass sub-assembly LH to the rear door panel in the shown in the illustration.
      GTY831979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    11. Install the rear door glass sub-assembly LH with the 2 bolts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      GTY777167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Check that the frame portion on the rear side of the rear door glass sub-assembly LH is installed in the groove of the rear door front window guide sub-assembly LH.
      • Be careful not to damage the rear door glass sub-assembly LH.
    12. Install the plug hole.
  17. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING LH 

    Refer to PROCEDURE - Step 4

  18. INSTALL REAR DOOR GLASS RUN LH 
    1. Install one part of the rear door glass run LH to the rear door quarter window glass sub-assembly LH as shown in the illustration.
      GTY838607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  19. INSTALL REAR DOOR QUARTER WINDOW GLASS SUB-ASSEMBLY LH 
    1. Slide the rear door glass run LH in the direction indicated by the arrow shown in the illustration and temporarily install it together with the rear door quarter window glass sub-assembly LH.
      GTY775402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
    2. Temporarily install the rear quarter window glass sub-assembly LH with the 3 bolts.
      GTY777172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the rear door glass run LH as shown in the illustration.
      GTY829982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  20. ADJUST REAR DOOR GLASS SUB-ASSEMBLY LH 
    1. Tighten the rear quarter window glass sub-assembly LH with the 3 bolts so the rear door glass sub-assembly LH is at the position shown in the illustration when it is raised.
      GTY789284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

      Standard Clearance

      Area Measurement
      a 3.0 to 5.4 mm (0.118 to 0.213 in.)
      b 3.0 to 5.4 mm (0.118 to 0.213 in.)
  21. INSTALL REAR DOOR OUTSIDE MOULDING INSERT LH 

    Refer to PROCEDURE - Step 7

  22. INSTALL REAR DOOR WINDOW FRAME MOULDING LH (REAR PILLAR SIDE) 

    Refer to PROCEDURE - Step 8

  23. INSTALL REAR DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE) 

    Refer to PROCEDURE - Step 10

  24. INSTALL REAR DOOR NO. 3 GLASS RUN LH 

    Refer to PROCEDURE - Step 11

  25. INSTALL REAR DOOR BELT MOULDING SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 12

  26. INSTALL REAR DOOR BELT MOULDING LH 

    Refer to PROCEDURE - Step 10

  27. INSTALL REAR DOOR NO. 2 WEATHERSTRIP LH 

    HINT: 

    When installing the rear door No. 2 weatherstrip LH, heat the rear door panel and rear door No. 2 weatherstrip LH using a heat light.

    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door No. 2 Weatherstrip LH 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY812772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. Install a new rear door No. 2 weatherstrip LH.
      1. Using a heat light, heat a new front door No. 3 weatherstrip LH and the front door panel surface.
      2. Remove the peeling paper from the face of the rear door No. 2 weatherstrip LH.

        HINT: 

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    2. Install the double-sided tape of the rear door No. 2 weatherstrip LH.
      GTY795401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape
      NOTE:

      Press the double-sided tape on the rear door No. 2 weatherstrip LH firmly to apply it.

    3. Install the rear door No. 2 weatherstrip LH as shown in the illustration.
      GTY777178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL REAR DOOR FRONT BELT MOULDING END COVER LH 
    1. Attach the clip and install the rear door front belt moulding end cover LH as shown in the illustration.
      GTY832117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  29. INSTALL REAR DOOR REAR BELT MOULDING END COVER LH 
    1. Attach the clip and install the rear door rear belt moulding end cover LH as shown in the illustration.
      GTY836918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL REAR DOOR SERVICE HOLE COVER LH 
    1. Pass the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH through the rear door service hole cover LH.
      GTY784603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Attach the clip and install the rear door service hole cover LH.
      GTY797712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL REAR MULTIPLEX NETWORK DOOR ECU LH 
    1. Install the rear multiplex network door ECU LH with the 2 screws.
      GTY817092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Connector
    2. Connect the clamp and 2 connectors.
  32. INSTALL REAR SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 2

  33. INSTALL REAR DOOR REAR BELT SEAL LH 
    1. Install the rear door rear belt seal LH as shown in the illustration.
      GTY830954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  34. INSTALL REAR DOOR FRONT BELT SEAL LH 
    1. Install the rear door front belt seal LH to the rear door glass inner weatherstrip LH as shown in the illustration.
      GTY798792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  35. INSTALL REAR DOOR GLASS INNER WEATHERSTRIP LH 
    1. Install the rear door glass inner weatherstrip LH as shown in the illustration.
      GTY804579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  36. INSTALL REAR SIDE WINDOW COVER LH (w/ Rear Door Sunshade) 
    1. Install the rear side window cover LH with the 2 bolts.
      GTY777402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL REAR CURTAIN SUB-ASSEMBLY LH (w/ Rear Door Sunshade) 

    Refer to PROCEDURE - Step 1

  38. INSTALL CURTAIN RAIL SIDE COVER LH (w/ Rear Door Sunshade) 
    1. Attach the claw to install the curtain rail side cover LH in the direction indicated by the arrow shown in the illustration.
      GTY812633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  39. INSTALL REAR DOOR FRAME GARNISH LH 
    1. w/o Rear Door Sunshade:
      1. Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door frame garnish LH.
        GTY814258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Install in this Direction
      2. Attach the clip.
    2. w/ Rear Door Sunshade:
      1. Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door frame garnish LH.
        GTY822349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Clip <A>
        *b Clip <B>
        Install in this Direction
      2. Attach the clip <A> and <B>.
  40. INSTALL REAR DOOR NO. 2 FRAME GARNISH LH 
    1. w/o Rear Door Sunshade:
      1. Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door No. 2 frame garnish LH.
        GTY819854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Install in this Direction
      2. Attach the clip.
    2. w/ Rear Door Sunshade:
      1. Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door No. 2 frame garnish LH.
        GTY838502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Install in this Direction
  41. INSTALL REAR DOOR TRIM COVER LH 
    1. Install the 2 clips on the vehicle.
    2. Slide the rear door trim cover LH in the direction indicated by the arrow shown in the illustration to attach the clip.
      GTY808577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. Attach the clip to install the rear door trim cover LH.
      GTY777432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH 
    1. Install the rear door inside handle sub-assembly LH with the 3 screws.
      GTY777431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL NO. 2 COOLER THERMISTOR (for 4 Zone Type) 

    Refer to PROCEDURE - Step 1

  44. INSTALL REAR NO. 2 SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  45. INSTALL DOOR LOCK CONTROL KNOB HOLDER LH 
    1. Attach the claw and install the door lock control knob holder LH to the rear door lock control knob bezel LH.
      GTY799761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL REAR DOOR LOCK CONTROL KNOB BEZEL LH 
    1. Attach the claw to install the rear door lock control knob bezel LH together with the door lock control knob holder LH.
      GTY817461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  47. INSTALL COURTESY LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 1

  48. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  49. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH 
    1. Attach the claw and connect the rear door inside locking cable assembly LH.
      GTY818540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Connect the rear door lock remote control cable assembly LH to the rear door inside handle sub-assembly LH.
      GTY790626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. w/o Rear Door Sunshade:
      1. Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door trim board sub-assembly LH.
        GTY831466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Install in this Direction
      2. Attach the clip A and clip B to install the 3 screws.
        GTY801251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Clip A
        *b Clip B
        *c Non-reusable part
        Install in this Direction

        HINT: 

        The clip (*c in illustration) is a non-reusable part. Make sure to replace it with a new one.

    4. w/ Rear Door Sunshade:
      1. Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door trim board sub-assembly LH.
        GTY966203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Install in this Direction
      2. Attach the clip A and clip B to install the 3 screws.
        GTY807563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Clip A
        *b Clip B
        *c Non-reusable part
        Install in this Direction

        HINT: 

        The clip (*c in illustration) is a non-reusable part. Make sure to replace it with a new one.

  50. INSTALL REAR DOOR NO. 2 ARMREST COVER LH 
    1. Insert the guide, attach the claw and install the rear door No. 2 armrest cover LH.
      GTY778227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL REAR DOOR ARMREST COVER LH 
    1. Attach the claw and install the rear door armrest cover LH.
      GTY778225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSTALL REAR DOOR TRIM UPPER COVER LH 
    1. Attach the claw to install the rear door trim upper cover LH.
      GTY777427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to PROCEDURE - Step 2

  54. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY 

    See step  11

  55. INITIALIZE POWER WINDOW CONTROL SYSTEM 

    Refer to INITIALIZATION [10/2017 - 10/2023]

  56. CHECK POWER WINDOW CONTROL SYSTEM 

    Refer to OPERATION CHECK [10/2017 - 10/2023]

  57. INITIALIZE REAR DOOR SUNSHADE ASSEMBLY (w/ Rear Door Sunshade) 

    Refer to INITIALIZATION [10/2017 - ]

  58. CHECK REAR DOOR SUNSHADE SYSTEM (w/ Rear Door Sunshade) 

    Refer to OPERATION CHECK [10/2017 - ]

  59. CHECK POWER DOOR LOCK CONTROL SYSTEM 

    Refer to OPERATION CHECK [10/2017 - 10/2023]

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