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Removal [08/2015 - ]: Procedure

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  1. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (TWC: Front and Rear Catalyst) 

    Refer to REMOVAL [08/2015 - ]

  2. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH 
    1. Remove the bolt and disengage the front engine mounting insulator from the front No. 1 engine mounting bracket LH.
      GTY654450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and front No. 1 engine mounting bracket LH from the cylinder block sub-assembly.
      GTY657870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE NO. 5 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Type A:
      GTY645593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 5 bolts and No. 5 exhaust manifold heat insulator from the outlet compressor elbow and cylinder head sub-assembly.
    2. Type B:
      GTY791880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 4 bolts and No. 5 exhaust manifold heat insulator from the outlet compressor elbow and cylinder head sub-assembly.
  4. DISCONNECT NO. 1 AIR TUBE 
    1. Loosen the hose clamp and remove the bolt to disconnect the No. 1 air tube from the intake air resonator.
      GTY645594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE OUTLET COMPRESSOR ELBOW 
    1. Disengage the clamp and disconnect the vacuum transmitting hose assembly from the outlet compressor elbow.
      GTY677602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 nuts and outlet compressor elbow with intake air resonator from the turbocharger sub-assembly.
    3. Remove the outlet compressor gasket from the turbocharger sub-assembly.
  6. DISCONNECT NO. 4 TURBO WATER HOSE 
    1. Slide the clip and disconnect the No. 4 turbo water hose from the No. 1 turbo water pipe sub-assembly.
      GTY658402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT NO. 3 TURBO WATER HOSE 
    1. Slide the clip and disconnect the No. 3 turbo water hose from the No. 1 turbo water pipe sub-assembly.
      GTY658401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 2 HEAT INSULATOR BRACKET 
    1. Remove the 2 bolts and No. 2 heat insulator bracket from the turbocharger sub-assembly and No. 1 heat insulator bracket.
      GTY678535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 1 HEAT INSULATOR BRACKET 
    1. Remove the 2 bolts and No. 1 heat insulator bracket from the cylinder head sub-assembly.
      GTY639884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT INLET TURBO OIL PIPE SUB-ASSEMBLY 
    1. Remove the 2 bolts, union bolt and disconnect the inlet turbo oil pipe sub-assembly.
      GTY657856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 union bolt gasket from the union bolt.
  11. REMOVE TURBOCHARGER SUB-ASSEMBLY 
    1. Disengage the wire harness clamp.
      GTY619603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the intake air control valve (air by-pass valve assembly) connector.
      GTY619601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the vacuum transmitting hose assembly from the waste gate valve actuator with bracket assembly.
      GTY657843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 4 nuts and turbocharger sub-assembly from the cylinder head sub-assembly.
      GTY639893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the exhaust manifold to head gasket from the cylinder head sub-assembly.
      GTY639897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the outlet No. 1 turbo oil gasket from the inlet turbo oil pipe sub-assembly.
      GTY639898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 4 TURBO WATER HOSE 
    1. Slide the clip and remove the No. 4 turbo water hose from the No. 1 turbo water pipe sub-assembly.
      GTY666788Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 3 TURBO WATER HOSE 
    1. Slide the clip and remove the No. 3 turbo water hose from the No. 1 turbo water pipe sub-assembly.
      GTY666787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE INLET COMPRESSOR ELBOW 

    See step  2

  15. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY 
    1. Remove the bolt, 2 nuts and No. 1 turbo water pipe sub-assembly from the turbocharger sub-assembly.
      GTY657857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the water by-pass gasket from the turbocharger sub-assembly.
      GTY505860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE INLET TURBO OIL PIPE SUB-ASSEMBLY 
    1. Remove the 2 nuts and inlet turbo oil pipe sub-assembly from the turbocharger sub-assembly.
      GTY519334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the inlet turbo oil gasket from the turbocharger sub-assembly.
      GTY505858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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