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Installation [08/2015 - ]: Procedure

  1. INSTALL NO. 2 RADIATOR TO SUPPORT SEAL 
    1. Install the No. 2 radiator to support seal to the radiator assembly.
  2. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL 
    1. Install the No. 1 radiator to support seal to the radiator assembly.
  3. INSTALL NO. 1 RADIATOR SUPPORT BUSH 
    1. Install the 4 No. 1 radiator support bushes to the radiator assembly.
  4. INSTALL NO. 2 RADIATOR SUPPORT 
    1. Install the 2 No. 2 radiator supports to the radiator assembly.
  5. INSTALL NO. 1 RADIATOR SUPPORT 
    1. Install the 2 No. 1 radiator supports to the radiator assembly.
  6. INSTALL NO. 2 RADIATOR HOSE 
    1. Install the No. 2 radiator hose to the radiator assembly, and slide the clamp to secure the hose.
      GTY259339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Paint Mark
      *a Upper Side
      *b RH Side

      HINT: 

      When connecting the hose, make sure the paint mark and clamp are as shown in the illustration.

  7. INSTALL RADIATOR ASSEMBLY 
    1. Insert the 2 tabs of the 2 No. 1 radiator supports into the 2 radiator service holes.
      GTY470368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator assembly with the 4 bolts.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

  8. CONNECT OIL COOLER ACCESSORY ASSEMBLY 
    1. Connect the 2 hoses and oil cooler accessory assembly to the radiator, and slide the 2 clamps to secure the hoses.
  9. CONNECT NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose, and slide the clamp to secure the hose.
      GTY286698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Paint Mark
      *a Upper Side
      *b Rear

      HINT: 

      When connecting the hose, make sure the paint mark and clamp are as shown in the illustration.

  10. INSTALL FAN SHROUD 
    1. Install the fan pulley to the water pump assembly.
    2. Place the fan shroud together with the fluid coupling assembly between the radiator assembly and engine.
      NOTE:

      Be careful not to damage the radiator core.

    3. Temporarily install the fluid coupling assembly to the water pump assembly with the 4 nuts. Tighten the nuts as much as possible by hand.
    4. Set the fan shroud on the radiator assembly as shown in the illustration.
      GTY275366Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the fan shroud with the 2 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    6. Install the fan and generator V belt (Refer to INSTALLATION [08/2015 - ] ).
    7. Tighten the 4 nuts of the fluid coupling assembly.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  11. INSTALL NO. 1 RADIATOR HOSE 
    1. Install the No. 1 radiator hose, and slide the 2 clamps to secure the hose.
      GTY256289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Paint Mark
      *a Upper Side
      *b Rear
      *c LH Side

      HINT: 

      When connecting the hose, make sure the paint marks and clamps are as shown in the illustration.

  12. INSTALL RADIATOR RESERVOIR ASSEMBLY 
    1. Install the radiator reservoir assembly with the 3 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    2. Connect the radiator reservoir hose to the radiator assembly.
  13. INSTALL RADIATOR SIDE DEFLECTOR RH 
    1. Attach the 3 claws and install the radiator side deflector RH with the clip.
  14. INSTALL RADIATOR SIDE DEFLECTOR LH 
    1. Attach the 3 claws and install the radiator side deflector LH with the clip.
  15. INSTALL FRONT BUMPER COVER 

    (Refer to INSTALLATION [08/2015 - 08/2019] , or refer to INSTALLATION [08/2019 - ] )

  16. ADD ENGINE COOLANT 

    See step  6

  17. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  18. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 88 [08/2015 - 08/2020] , or refer to PROCEDURE - Step 88 [08/2020 - ]

  19. INSTALL LOWER FRONT BUMPER COVER 

    Refer to PROCEDURE - Step 89 [08/2015 - 08/2020] , or refer to PROCEDURE - Step 89 [08/2020 - ]

  20. INSTALL V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 80 [08/2015 - 08/2020] , or refer to PROCEDURE - Step 80 [08/2020 - ]

  21. INSTALL UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 81 [08/2015 - 08/2020] , or refer to PROCEDURE - Step 81 [08/2020 - ]