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Home >> Lexus >> 2019 >> ES 350 Luxury >> Repair and Diagnosis >> External Pages >> Different car >> Section 99 (Fuel System (A25A-FKS) - Service Information) >> Fuel Tank >> Removal [08/2020 - 08/2021] >> Procedure

Removal [08/2020 - 08/2021]: Procedure

WARNING: This page is about a different car, the 2024 Lexus ES 250, 2023 Lexus ES 250, 2022 Lexus ES 250, and 2021 Lexus ES 250. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [08/2020 - 08/2021] 

  2. REMOVE FUEL TANK VENT TUBE ASSEMBLY 

    Refer to REMOVAL [08/2020 - 08/2021] 

  3. DRAIN FUEL 
  4. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 

    Refer to REMOVAL [08/2020 - ]

  5. REMOVE NO. 2 FLOOR UNDER COVER 

    Refer to PROCEDURE - Step 6

  6. REMOVE NO. 1 FLOOR UNDER COVER 

    Refer to PROCEDURE - Step 7

  7. REMOVE NO. 2 FUEL TANK PROTECTOR 
    1. Remove the nut and No. 2 fuel tank protector from the No. 1 fuel tank band sub-assembly RH.
      GTY948123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. Using needle nose pliers, remove the 4 clips and No. 1 fuel tank protector sub-assembly from the fuel tank assembly.
      GTY947840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Needle Nose Pliers
  9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
      GTY948133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [08/2020 - ]

  10. DISCONNECT INLET FUEL TANK PIPE SUB-ASSEMBLY 
    1. Disconnect the inlet fuel tank pipe sub-assembly from the fuel tank assembly.
      GTY948134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [08/2020 - ]

  11. REMOVE FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair information , or the fuel tank assembly may fall off the engine lifter.

    1. Disconnect the No. 1 fuel tank breather tube sub-assembly from the fuel pipe.
      GTY948135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [08/2020 - ]

    2. Disengage the clamp and disconnect the fuel cut off valve with tube assembly from the fuel tank vent hose sub-assembly.
      GTY948136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [08/2020 - ]

    3. Support the fuel tank assembly using an engine lifter.
      GTY948137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    4. Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
      GTY948138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Lower the engine lifter to remove the fuel tank assembly.
      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  12. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disengage the clamp to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
      GTY948142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FUEL RETURN VENT TUBE SUB-ASSEMBLY 
    1. Remove the fuel return vent tube sub-assembly from the fuel tank assembly.
      GTY948144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 4 FUEL TANK CUSHION 
    1. Remove the 2 No. 4 fuel tank cushions from the fuel tank assembly.
      GTY947264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 1 FUEL TANK CUSHION 
    1. Remove the No. 1 fuel tank cushion from the fuel tank assembly.
      GTY948149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 3 FUEL TANK CUSHION 
    1. Remove the 2 No. 3 fuel tank cushions from the fuel tank assembly.
      GTY947910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 2 FUEL TANK CUSHION 
    1. Remove the No. 2 fuel tank cushion from the fuel tank assembly.
      GTY947912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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