LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2019 >> ES 350 Luxury >> Repair and Diagnosis >> External Pages >> Different car >> Section 98 (Emission Control System (A25A-FKS) - Service Information) >> EGR Valve >> Installation [08/2021 - ] >> Procedure

Installation [08/2021 - ]: Procedure

WARNING: This page is about a different car, the 2024 Lexus ES 250, 2023 Lexus ES 250, 2022 Lexus ES 250, and 2021 Lexus ES 250. However, it is still accessible from the selected car via links, so may be relevant.
  1. SET EGR VALVE ASSEMBLY 
    1. Set the EGR valve assembly to the camshaft housing.

      HINT: 

      At this time, do not install the parts with bolts.

    2. Install the No. 4 water by-pass hose to the EGR valve assembly and slide the clip to secure it.
    3. Connect the No. 8 water by-pass hose to the EGR valve assembly and slide the clip to secure it.
  2. INSTALL EGR COOLER ASSEMBLY 
    1. Install a new EGR cooler gasket to the EGR cooler assembly.
      NOTE:

      Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.

      GTY1001304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Claw
    2. Install a new EGR valve gasket to the EGR cooler assembly.
      NOTE:

      Make sure that the claws of the EGR valve gasket are toward the EGR cooler assembly side.

    3. Type A:
      Fig 1: EGR Cooler Assembly Bolts And Nuts Tightening Sequence
      GTY1000306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt or Nut
      1. Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 3 bolts and 2 nuts.
      2. Tighten the 3 bolts and 2 nuts in the order shown in the illustration.

        Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

    4. Type B:
      1. Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 2 bolts and 3 nuts.
      2. Tighten the 2 bolts and 3 nuts in the order shown in the illustration.

        Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

    5. Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.
  3. INSTALL EGR VALVE ASSEMBLY 
    1. Using an 8 mm socket wrench, install the EGR valve assembly to the camshaft housing with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  4. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY 
    1. Install a new EGR inlet gasket to the intake manifold.
    2. Install a new EGR valve adapter gasket to the No. 1 EGR pipe sub-assembly.
    3. Using an 8 mm socket wrench, install the No. 1 EGR pipe sub-assembly to the intake manifold and EGR valve assembly with the 4 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  5. CONNECT ENGINE WIRE 
    1. Engage the 2 wire harness clamps to connect the engine wire.
    2. Install the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    3. Connect the EGR valve assembly connector.
    4. Connect the No. 5 engine wire connector.
  6. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 3

  7. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 49

  8. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 2

  9. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  10. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 9

scientia non olet · About LEMON Manuals