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Home >> Lexus >> 2019 >> ES 350 Luxury >> Repair and Diagnosis >> External Pages >> Different car >> Section 64 (Fuel System (A25A-FXS) - Service Information) >> Fuel Tank >> Removal [08/2021 - 09/2022] >> Procedure

Removal [08/2021 - 09/2022]: Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2024 Lexus ES 300h, 2023 Lexus ES 300h, 2022 Lexus ES 300h, 2021 Lexus ES 300h, and 2020 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [08/2021 - 09/2022] 

  2. DRAIN FUEL 
  3. REMOVE CENTER EXHAUST PIPE ASSEMBLY 

    Refer to REMOVAL [06/2018 - ]

  4. REMOVE NO. 2 FLOOR UNDER COVER 

    Refer to PROCEDURE - Step 4

  5. REMOVE NO. 1 FUEL TANK PROTECTOR 
    1. Remove the 3 clips and No. 1 fuel tank protector from the fuel tank assembly.
      GTY816539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
      GTY816558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [08/2020 - ]

  7. DISCONNECT FUEL TANK TO FILLER PIPE HOSE 
    1. Disconnect the fuel tank to filler pipe hose from the fuel tank assembly.
      GTY816565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [08/2020 - ]

  8. REMOVE FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the Service Information, or the fuel tank assembly may fall off the engine lifter.

    1. Support the fuel tank assembly using an engine lifter.
      GTY816563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
      GTY836375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Lower the engine lifter to remove the fuel tank assembly.
      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  9. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disengage the 2 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
      GTY816562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. Disengage the 2 claws and remove the No. 1 fuel tank protector sub-assembly from the fuel tank assembly.
      GTY816556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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