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Home >> Lexus >> 2019 >> ES 350 Luxury >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Intake / Exhaust System (2GR-FKS) - Service Information >> Exhaust Pipe >> Installation [06/2018 - ] >> Procedure

Installation [06/2018 - ]: Procedure

  1. INSTALL HEATED OXYGEN SENSOR (for Bank 2) 

    Refer to PROCEDURE - Step 1

  2. INSTALL HEATED OXYGEN SENSOR (for Bank 1) 

    Refer to PROCEDURE - Step 7

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst) 
    1. Install 2 new gaskets to the front exhaust pipe assembly (TWC: Rear Catalyst).
    2. Connect the front exhaust pipe assembly (TWC: Rear Catalyst) to the exhaust pipe support.
    3. Install the front exhaust pipe assembly (TWC: Rear Catalyst) to the exhaust manifold (TWC: Front Catalyst) with 2 new bolts and 2 new nuts.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

    4. Engage the 2 wire harness clamps.
    5. Connect the 2 heated oxygen sensor connectors.
  4. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET (for Lower Side) 
    1. Install the No. 1 exhaust pipe support bracket (for Lower Side) with the 2 nuts.

      Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

  5. INSTALL BODY MOUNTING PLATE 
    1. Install the body mounting plate with the 6 bolts.

      Torque: 17.5 N.m (178 kgf/cm, 13 ft.lbf) 

  6. INSTALL CENTER EXHAUST PIPE ASSEMBLY 
    1. Install a new gasket to the front exhaust pipe assembly (TWC: Rear Catalyst).
    2. Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.
    3. Install the center exhaust pipe assembly to the front exhaust pipe assembly (TWC: Rear Catalyst) with 2 new bolts and 2 new nuts.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  7. INSTALL CENTER FLOOR CROSSMEMBER BRACE 
    1. Install the center floor crossmember brace to the vehicle body with the 4 bolts.

      Torque: 15 N.m (153 kgf/cm, 11 ft.lbf) 

  8. INSTALL FRONT CENTER FLOOR BRACE 
    1. Install the front center floor brace to the vehicle body with the 4 bolts.

      Torque: 15 N.m (153 kgf/cm, 11 ft.lbf) 

  9. INSTALL FRONT FLOOR COVER LH 
    1. Type A:
      GTY803444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the front floor cover LH with the grommet (B) and 6 clips (C).
      2. Install the 4 bolts and 4 clips (A).

        Bolt 

        Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

    2. Type B:
      GTY808039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the front floor cover LH with the grommet (B) and 6 clips (C).
      2. Install the 3 bolts and 4 clips (A).

        Bolt 

        Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

  10. INSTALL FRONT FLOOR COVER RH 

    HINT: 

    When changing the floor cover RH from type A to type B, it is necessary to add a bolt if a bolt hole exists in the location shown in the illustration.

    GTY947975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Bolt Hole

    Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

    1. Type A:
      1. Install the front floor cover RH with the grommet (B) and 6 clips (C).
        GTY825959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Install the 3 bolts and 4 clips (A).

        Bolt 

        Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

    2. Type B:
      1. Install the front floor cover RH with the grommet (B) and 6 clips (C).
        GTY947314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Install the 4 bolts and 4 clips (A).

        Bolt 

        Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

  11. INSTALL TAIL EXHAUST PIPE ASSEMBLY 
    1. Install a new gasket to the center exhaust pipe assembly.
    2. Connect the tail exhaust pipe assembly to the 2 exhaust pipe supports.
    3. Install the tail exhaust pipe assembly to the center exhaust pipe assembly with 2 new bolts.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  12. INSTALL TAIL EXHAUST PIPE ASSEMBLY LH 
    1. Install a new gasket to the center exhaust pipe assembly.
    2. Connect the tail exhaust pipe assembly LH to the 2 exhaust pipe supports.
    3. Install the tail exhaust pipe assembly LH to the center exhaust pipe assembly with 2 new bolts.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  13. INSPECT FOR EXHAUST GAS LEAK 

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

    1. Perform "Inspection After Repair" after repairing an exhaust gas leak.

      Refer to INITIALIZATION [06/2018 - 07/2019] , or refer to INITIALIZATION [07/2019 - ]