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Home >> Lexus >> 2019 >> ES 350 Luxury >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim - Service Information (1 Of 2) >> Front Bumper >> Reassembly [06/2018 - 08/2021] >> Procedure

Reassembly [06/2018 - 08/2021]: Procedure

  1. INSTALL FRONT BUMPER SIDE SUPPORT LH 
    1. Engage the clip as shown in the illustration.
      GTY829676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the front bumper side support LH with the bolt.
      GTY807200Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  2. INSTALL FRONT BUMPER SIDE SUPPORT RH 

    HINT: 

    Use the same procedure as for the LH side.

  3. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 
    1. Install the front bumper reinforcement sub-assembly with the 6 bolts as shown in the illustration.
      GTY836576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    2. Engage the 4 clamps.
      GTY807202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the headlight assembly LH.

      Refer to INSTALLATION [06/2018 - ]

    4. Install the headlight assembly RH.

      HINT: 

      Use the same procedure as for the LH side.

  4. INSTALL NO. 2 FRONT BUMPER MOUNTING BRACKET 
    1. Engage the 8 claws as shown in the illustration.
      GTY791019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the No. 2 front bumper mounting bracket with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

  5. INSTALL FRONT BUMPER ENERGY ABSORBER 
    1. Engage the 2 guides as shown in the illustration.
      GTY819473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the front bumper energy absorber with 4 new clips.
  6. INSTALL FRONT FENDER LINER RETAINER 
    1. Engage the 3 claws to install the 3 front fender liner retainers as shown in the illustration.
      GTY830801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction

      HINT: 

      Use the same procedure for the RH side and LH side.

  7. INSTALL INSIDE RADIATOR GRILLE (for TMC Made) 
    1. for Bar Type Radiator Grille:
      1. Engage the 4 guides and 13 claws.
        GTY834326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Install the inside radiator grille with 4 new spring nuts.
        GTY807334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Mesh Type Radiator Grille:
      1. Engage the 17 guides.
        GTY815804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Install the inside radiator grille with 17 new spring nuts.
        GTY815805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL LOWER RADIATOR GRILLE MOULDING 
    1. Engage the 9 claws.
      GTY807182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the lower radiator grille moulding with the screw.
      GTY807180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL RADIATOR GRILLE SIDE MOULDING LH 
    1. Engage the 4 guides and 2 claws to install the radiator grille side moulding LH.
      GTY807185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL RADIATOR GRILLE SIDE MOULDING RH 

    HINT: 

    Use the same procedure as for the LH side.

  11. INSTALL UPPER RADIATOR GRILLE MOULDING 
    1. Engage the 6 guides and 2 claws to install the upper radiator grille moulding.
      GTY807184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL RADIATOR GRILLE SUB-ASSEMBLY (for Bar Type Radiator Grille) 
    1. Engage the 16 guides and 22 claws.
      GTY807187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the outside radiator grille with the 16 screws.
      GTY807190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL RADIATOR GRILLE SUB-ASSEMBLY (for Mesh Type Radiator Grille) 
    1. Engage the 16 guides and 22 claws.
      GTY815797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the outside radiator grille with the 16 screws.
      GTY815798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM 
    1. Engage the claw.
      GTY807189Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille (or front panel) emblem with the 2 screws.
  15. INSTALL UPPER FRONT BUMPER RETAINER 

    HINT: 

    Use the same procedure for the RH side and LH side.

    1. Engage the guide.
      GTY834295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the upper front bumper retainer with the screw.
  16. INSTALL UPPER RADIATOR GRILLE 
    1. Engage the 4 guides.
      GTY807191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the upper radiator grille with the 8 screws.
      GTY807193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL CENTER FRONT BUMPER SEAL 

    HINT: 

    When installing the center front bumper seal, heat the front bumper cover using a heat light.

    HEATING TEMPERATURE

    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the front bumper cover excessively.

    1. Clean the front bumper cover surface.
      1. Using a heat light, heat the front bumper cover surface.
      2. Remove any remaining double-sided tape from the front bumper cover.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Remove the release paper from a new center front bumper seal.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Attach the double-sided tape as shown in the illustration.
      GTY838628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape

      HINT: 

      Press the center front bumper seal firmly to install it.

    4. Engage the 5 clips to install the center front bumper seal.
  18. INSTALL FRONT BUMPER HOLE COVER LH (for TMC Made) 
    1. Engage the hook.
      GTY779913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hook
    2. Engage the 4 claws to install the front bumper hole cover LH.
  19. INSTALL FRONT BUMPER HOLE COVER RH (for TMC Made) 

    HINT: 

    Use the same procedure as for the LH side.

  20. INSTALL FRONT BUMPER SIDE MOULDING LH (for Bar Type Radiator Grille) 
    1. Engage the 3 guides and 4 claws to install the front bumper side moulding LH.
      GTY834292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL FRONT BUMPER SIDE MOULDING RH (for Bar Type Radiator Grille) 

    HINT: 

    Use the same procedure as for the LH side.

  22. INSTALL RADIATOR GRILLE GARNISH SUB-ASSEMBLY LH (for Bar Type Radiator Grille) 
    1. Engage the 3 guides and 4 claws.
      GTY807175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille garnish sub-assembly LH with the 3 screws.
      GTY807174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL RADIATOR GRILLE GARNISH SUB-ASSEMBLY RH (for Bar Type Radiator Grille) 

    HINT: 

    Use the same procedure as for the LH side.

  24. INSTALL RADIATOR GRILLE GARNISH SUB-ASSEMBLY LH (for Mesh Type Radiator Grille) 
    1. Engage the 5 guides and claw.
      GTY815799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille garnish sub-assembly LH with the 3 outside moulding retainers and 3 screws.
      GTY836207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL RADIATOR GRILLE GARNISH SUB-ASSEMBLY RH (for Mesh Type Radiator Grille) 

    HINT: 

    Use the same procedure as for the LH side.

  26. INSTALL WIRING HARNESS CONNECTOR (w/o Panoramic View Monitor System) 
    1. Engage the clamp to install the wiring harness connector.
      GTY806937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL NO. 5 ENGINE ROOM WIRE (w/ Panoramic View Monitor System) 
    1. Engage the clamp to install the No. 5 engine room wire.
      GTY806952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System) 

    Refer to PROCEDURE - Step 1

  29. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Pre-collision System) 

    Refer to PROCEDURE - Step 1

  30. INSTALL WIRING HARNESS CONNECTOR (w/o Parking Support Alert System) 
    1. Engage the clamp to install the wiring harness connector.
      GTY830814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL ULTRASONIC SENSOR CLIP (w/ Parking Support Alert System) 

    HINT: 

    • Use the same procedure for the RH side and LH side.
    • When installing the ultrasonic sensor clip, heat the front bumper cover using a heat light.
    HEATING TEMPERATURE

    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the front bumper cover excessively.

    1. Clean the front bumper cover surface.
      1. Using a heat light, heat the front bumper cover surface.
      2. Remove any remaining double-sided tape from the front bumper cover.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Using a brush or felt, apply primer or equivalent to the ultrasonic sensor clip installation area.
      GTY782912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Primer
      NOTE:
      • Use a clean brush or felt.
      • Do not touch the front bumper cover until the primer has dried.
    3. Remove the release paper from a new ultrasonic sensor clip.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. Install the ultrasonic sensor clip as shown in the illustration.
      GTY776541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Line

      HINT: 

      Press the ultrasonic sensor clip firmly to install it.

  32. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Parking Support Alert System) 
    1. Engage the 10 clamps to install the No. 4 engine room wire.
      GTY834243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Parking Support Alert System) 

    Refer to PROCEDURE - Step 2

    HINT: 

    Use the same procedure for the RH side and LH side.

  34. INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Parking Support Alert System) 

    Refer to PROCEDURE - Step 3

    HINT: 

    Use the same procedure for the RH side and LH side.

  35. INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Parking Support Alert System) 

    Refer to PROCEDURE - Step 4

    HINT: 

    Use the same procedure for the RH side and LH side.

  36. INSTALL SMOG VENTILATION SENSOR 

    Refer to PROCEDURE - Step 1

  37. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET (for Bar Type Radiator Grille) 
    1. Engage the 4 claws as shown in the illustration.
      GTY817084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the front bumper extension mounting bracket with the 2 screws.
      GTY807395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET (for Mesh Type Radiator Grille) 
    1. Engage the 2 claws as shown in the illustration.
      GTY838677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the front bumper extension mounting bracket with the 2 screws.
      GTY807578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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