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Home >> Lexus >> 2018 >> LS 500h AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Exterior Panels / Trim - Service Information (4 Of 4) >> Rear Door Window Frame Moulding >> Removal [10/2017 - 09/2018] >> Procedure

Removal [10/2017 - 09/2018]: Procedure

  1. PRECAUTION 
    WARNING:

    Be sure to read precaution thoroughly before servicing.

    Refer to PRECAUTION [10/2017 - 10/2020]

    GTY824211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [10/2017 - 09/2019]

  2. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 24

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to PROCEDURE - Step 3

    WARNING:
    • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
    • If the airbag deploys for any reason, it may cause a serious accident.
    GTY581108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [10/2017 - 09/2018]

  4. REMOVE REAR DOOR TRIM UPPER COVER LH 

    Refer to PROCEDURE - Step 4

  5. REMOVE REAR DOOR ARMREST COVER LH 

    Refer to PROCEDURE - Step 5

  6. REMOVE REAR DOOR NO. 2 ARMREST COVER LH 

    Refer to PROCEDURE - Step 6

  7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 7

  8. REMOVE REAR DOOR TRIM COVER LH 

    Refer to PROCEDURE - Step 15

  9. REMOVE REAR DOOR NO. 2 FRAME GARNISH LH 

    Refer to PROCEDURE - Step 16

  10. REMOVE REAR DOOR FRAME GARNISH LH 

    Refer to PROCEDURE - Step 17

  11. REMOVE CURTAIN RAIL SIDE COVER LH (w/ Rear Door Sunshade) 

    Refer to PROCEDURE - Step 18

  12. REMOVE REAR CURTAIN SUB-ASSEMBLY LH (w/ Rear Door Sunshade) 

    Refer to PROCEDURE - Step 8

  13. REMOVE REAR SIDE WINDOW COVER LH (w/ Rear Door Sunshade) 

    Refer to PROCEDURE - Step 20

  14. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP LH 

    Refer to PROCEDURE - Step 21

  15. REMOVE REAR MULTIPLEX NETWORK DOOR ECU LH 

    Refer to PROCEDURE - Step 25

  16. REMOVE REAR DOOR SERVICE HOLE COVER LH 

    Refer to PROCEDURE - Step 26

  17. REMOVE REAR DOOR FRONT BELT MOULDING END COVER LH 

    Refer to PROCEDURE - Step 27

  18. REMOVE REAR DOOR REAR BELT MOULDING END COVER LH 

    Refer to PROCEDURE - Step 28

  19. REMOVE REAR DOOR NO. 2 WEATHERSTRIP LH 

    Refer to PROCEDURE - Step 29

  20. REMOVE REAR DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE) 
    1. Remove the 3 nuts.
      GTY797266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY810794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Protective Tape

      Put protective tape around the rear door window frame moulding LH (center pillar side).

    3. GTY818963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction (1)
      Remove in this Direction (2)

      Detach the clip and guide and remove the rear door window frame moulding LH (center pillar side) as shown in the illustration.

  21. REMOVE REAR DOOR FRONT GLASS RUN LH 
    1. GTY797157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the rear door front glass run LH.

  22. REMOVE REAR DOOR WINDOW FRAME MOULDING LH (REAR PILLAR SIDE) 

    HINT: 

    When removing the rear door window frame moulding LH (rear pillar side), heat the vehicle body and rear door window frame moulding sub-assembly (rear pillar side) using a heat light.

    Standard

    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Rear Door Window Frame Moulding LH (Rear Pillar Side) 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    1. Detach the clip, guide and double-sided tape and remove the rear door window frame moulding LH (rear pillar side) as shown in the illustration.
      GTY828700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Double-sided tape
      Remove in this Direction
  23. REMOVE REAR DOOR OUTSIDE MOULDING INSERT LH 
    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.
    2. Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Standard Measurement

      Area Measurement
      A 5.0 mm (0.197 in.)
      GTY572016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tape
      NOTE:

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 2 rivets.
      WARNING:

      Be careful of the drilled rivets, as they may be hot.

      NOTE:
      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
    5. Remove the rear door outside moulding insert LH.
      GTY832085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE REAR DOOR BELT MOULDING LH 

    Refer to PROCEDURE - Step 23

  25. REMOVE REAR DOOR QUARTER WINDOW GLASS SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 34

  26. REMOVE REAR DOOR GLASS RUN LH 

    Refer to PROCEDURE - Step 35

  27. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 36

  28. REMOVE REAR DOOR FRONT WINDOW GUIDE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 37

  29. REMOVE REAR DOOR REAR WINDOW FRAME LH 

    Refer to PROCEDURE - Step 38

  30. REMOVE REAR DOOR BELT MOULDING SUB-ASSEMBLY LH 
    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.
    2. Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Standard Measurement

      Area Measurement
      A 5.0 mm (0.197 in.)
      GTY572016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tape
      NOTE:

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 5 rivets.
      WARNING:

      Be careful of the drilled rivets, as they may be hot.

      NOTE:
      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
    5. Remove the rear door belt moulding sub-assembly LH.
      GTY797265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE REAR DOOR NO. 3 GLASS RUN LH 
    1. Remove the rear door No. 3 glass run LH.
      GTY832111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING LH 
    1. GTY797268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 2 clips and the rear door upper window frame moulding LH.