Installation [04/2020 - 05/2023]: Procedure

INSTALL BRAKE PEDAL PAD

Install the brake pedal pad to the brake pedal support assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Installation is easier after applying a small amount of soapy water.

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

Install the brake pedal support assembly with the 4 nuts.

Torque: 12.7 N.m (130 kgf/cm, 9 ft.lbf)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the 2 clips to the brake pedal support assembly.

Attach the 2 wire harness clamps.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL PUSH ROD PIN

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Lithium Soap Base Glycol Grease

Apply lithium soap base glycol grease to the push rod pin.

Connect the master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

NOTE:

Be sure to install the push rod pin in the correct direction.

INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
Refer to PROCEDURE - Step 1
INSTALL STOP LIGHT SWITCH ASSEMBLY
Refer to INSTALLATION [03/2017 - 05/2023]

INSTALL BRAKE PEDAL RETURN SPRING

Install the brake pedal return spring to the brake pedal support assembly.

INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY
Refer to INSTALLATION [03/2017 - 05/2023]
INSPECT AND ADJUST BRAKE PEDAL HEIGHT
Refer to ADJUSTMENT [04/2020 - ]
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
Refer to INSTALLATION [04/2020 - 05/2023]
INSPECT AND ADJUST BRAKE PEDAL
Refer to ADJUSTMENT [04/2020 - ]
INSTALL STEERING ACTUATOR ASSEMBLY (w/ VGRS)
Refer to INSTALLATION [03/2017 - ]
INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS)
Refer to INSTALLATION [09/2018 - 05/2023]