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Replacement [11/2017 - ]: Procedure

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  1. REPLACE INTAKE VALVE GUIDE BUSH 
    1. Heat the cylinder head LH to between 80 and 100°C (176 and 212°F).
    2. Place the cylinder head LH on wooden blocks.
      WARNING:

      Be sure to wear protective gloves.

    3. Using SST and a hammer, tap out the intake valve guide bush.
      GTY823440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09201-10000 
        1. 09201-01050
      • SST: 09950-70010 
        1. 09951-07100
    4. Using a caliper gauge, measure the intake valve guide bush bore diameter of the cylinder head LH.

      Standard Intake Valve Guide Bush Bore Diameter

      10.285 to 10.306 mm (0.405 to 0.406 in.)

      New Guide Bush Selection Chart

      Bush Size Bush Bore Diameter
      STD 10.285 to 10.306 mm (0.405 to 0.406 in.)
      O/S 0.05 10.335 to 10.356 mm (0.407 to 0.408 in.)

      HINT: 

      • If the intake valve guide bush bore diameter of the cylinder head LH is more than 10.306 mm (0.406 in.), machine the intake valve guide bush bore to a dimension of 10.335 to 10.356 mm (0.407 to 0.408 in.) to install an O/S 0.05 intake valve guide bush.
      • If the intake valve guide bush bore diameter of the cylinder head LH is more than 10.356 mm (0.40772 in.), replace the cylinder head LH.
    5. Heat the cylinder head LH to between 80 and 100°C (176 and 212°F).
    6. Place the cylinder head LH on wooden blocks.
      WARNING:

      Be sure to wear protective gloves.

    7. Using SST and a hammer, tap in a new intake valve guide bush to the specified protrusion height.
      GTY825985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion Height
      • SST: 09201-10000 
        1. 09201-01050
      • SST: 09950-70010 
        1. 09951-07100

      Standard Protrusion Height

      9.10 to 9.90 mm (0.358 to 0.390 in.)

    8. Using a sharp 5.5 mm reamer, ream the intake valve guide bush to obtain the specified oil clearance.
      GTY401334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Oil Clearance

      0.030 to 0.060 mm (0.00118 to 0.00236 in.)

  2. REPLACE EXHAUST VALVE GUIDE BUSH 
    1. Heat the cylinder head LH to between 80 and 100°C (176 and 212°F).
    2. Place the cylinder head LH on wooden blocks.
      WARNING:

      Be sure to wear protective gloves.

    3. Using SST and a hammer, tap out the exhaust valve guide bush.
      • SST: 09201-10000 
        1. 09201-01050
      • SST: 09950-70010 
        1. 09951-07100
    4. Using a caliper gauge, measure the exhaust valve guide bush bore diameter of the cylinder head LH.

      Standard Exhaust Valve Guide Bush Bore Diameter

      10.285 to 10.306 mm (0.405 to 0.406 in.)

      New Guide Bush Selection Chart

      Bush Size Specified Condition
      STD 10.285 to 10.306 mm (0.405 to 0.406 in.)
      O/S 0.05 10.335 to 10.356 mm (0.407 to 0.408 in.)

      HINT: 

      • If the exhaust valve guide bush bore diameter is more than 10.306 mm (0.406 in.), machine the exhaust valve guide bush bore to a dimension of 10.335 to 10.356 mm (0.407 to 0.408 in.) to install an O/S 0.05 exhaust valve guide bush.
      • If the exhaust valve guide bush bore diameter of the cylinder head LH is more than 10.356 mm (0.40772 in.), replace the cylinder head LH.
    5. Heat the cylinder head LH to between 80 and 100°C (176 and 212°F).
    6. Place the cylinder head LH on wooden blocks.
      WARNING:

      Be sure to wear protective gloves.

    7. Using SST and a hammer, tap in a new exhaust valve guide bush to the specified protrusion height.
      GTY816361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion Height
      • SST: 09201-10000 
        1. 09201-01050
      • SST: 09950-70010 
        1. 09951-07100

      Standard Protrusion Height

      9.10 to 9.90 mm (0.358 to 0.390 in.)

    8. Using a sharp 5.5 mm reamer, ream the exhaust valve guide bush to obtain the specified oil clearance.
      GTY401333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Oil Clearance

      0.025 to 0.065 mm (0.000984 to 0.00256 in.)

  3. REPLACE RING PIN 
    NOTE:

    It is not necessary to remove the ring pins unless they are being replaced.

    1. Using a plastic hammer, tap in new ring pins to the cylinder head LH and cylinder head sub-assembly
      GTY1243052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Bank 1
      *B for Bank 2
      *C w/ Ring Pin
      *a Protrusion Height

      Standard Protrusion Height

      2.5 to 3.5 mm (0.0984 to 0.1378 in.)

  4. REPLACE STUD BOLT 
    NOTE:

    If a stud bolt is deformed or its threads are damaged, replace it.

    1. Using E6 and E8 "TORX" socket wrenches, install the stud bolts.
      GTY827607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Intake Side (for Bank 1) *b Intake Side (for Bank 2)
      *c Exhaust Side (for Bank 1) *d Exhaust Side (for Bank 2)
      *e Rear Side (for Bank 1) *f Rear Side (for Bank 2)
      *g 26 mm (1.02 in.) *h 16.7 mm (0.657 in.)
      *i 51.7 mm (2.04 in.) *j 20 mm (0.787 in.)
      *k 13 mm (0.512 in.) *l 35 mm (1.38 in.)
      *m 16 mm (0.630 in.) *n 9 mm (0.354 in.)
      *o 27 mm (1.06 in.) - -

      Bolt (A), (B) 

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      Bolt (C) 

      Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

  5. REPLACE STRAIGHT PIN 
    NOTE:

    If a straight pin is deformed, replace it.

    1. Using a plastic hammer, tap in new straight pins as shown in the illustration.
      GTY798563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Bank 1 *B for Bank 2
      *a Protrusion Height *b 34 mm (1.34 in.)

      Standard protrusion height

      17.5 to 19.5 mm (0.689 to 0.768 in.)

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