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Home >> Lexus >> 2017 >> RC 300 F Sport >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Intake / Exhaust System (2GR-FSE) - Service Information >> Exhaust Manifold >> Removal [09/2014 - 11/2017] >> Procedure

Removal [09/2014 - 11/2017]: Procedure

  1. REMOVE AIR FUEL RATIO SENSOR 

    Refer to REMOVAL [09/2014 - 11/2017]

  2. REMOVE FRONT SUSPENSION MEMBER BRACE (for 2WD) 

    Refer to PROCEDURE - Step 14 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 14 [10/2015 - 11/2017]

  3. REMOVE FRONT CENTER FLOOR COVER LH (for Full Cover Type) 

    Refer to PROCEDURE - Step 2 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 2 [10/2015 - 11/2017]

  4. REMOVE FRONT CENTER FLOOR COVER RH (for Full Cover Type) 

    Refer to PROCEDURE - Step 3 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 3 [10/2015 - 11/2017]

  5. REMOVE FRONT CENTER FLOOR BRACE 

    Refer to PROCEDURE - Step 6 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 6 [10/2015 - 11/2017]

  6. DISCONNECT HEATED OXYGEN SENSOR CONNECTOR 

    Refer to PROCEDURE - Step 3

  7. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst) 
    1. for Bank 1:
      1. Disconnect the heated oxygen sensor grommet from the vehicle body.
        GTY504675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Bank 2 (for 2WD):
      1. Disconnect the heated oxygen sensor grommet from the vehicle body.
        GTY518195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. for Bank 2 (for AWD with Front Floor Cover LH):
      1. Disconnect the 6 clips and remove the front floor cover LH from the vehicle body.
        GTY518196Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Disconnect the heated oxygen sensor grommet from the vehicle body.
        GTY500662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Disengage the 3 clamps.
    4. for Bank 2 (for AWD without Front Floor Cover LH):
      1. Disconnect the heated oxygen sensor grommet from the vehicle body.
        GTY500660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Disengage the 4 clamps.
    5. Remove the 4 bolts and 4 nuts to disconnect the front exhaust pipe assembly (TWC: Rear Catalyst).
      GTY518236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 4 bolts, 4 compression springs and front exhaust pipe assembly (TWC: Rear Catalyst).
      GTY500849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the 4 exhaust pipe gaskets from the front exhaust pipe assembly (TWC: Rear Catalyst).
  8. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY 
    1. Remove the 2 bolts and No. 1 exhaust pipe support bracket sub-assembly from the automatic transmission with transfer assembly.
      GTY504204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for 2WD
      *B for AWD
  9. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 3

  10. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Remove the engine oil level dipstick.
      GTY498414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for 2WD
      *B for AWD
    2. Remove the bolt and No. 2 engine oil level dipstick guide from the camshaft housing sub-assembly RH.
    3. Remove the O-ring from the No. 2 engine oil level dipstick guide.
  11. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst) 
    1. Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly RH (TWC: Front Catalyst).
      GTY510884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for 2WD
      *B for AWD
      Front
    2. Remove the exhaust manifold to head gasket from the cylinder head sub-assembly.
      GTY521225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Front
  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst) 
    1. Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly LH (TWC: Front Catalyst).
      GTY496419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for 2WD
      *B for AWD
      Front
    2. Remove the exhaust manifold to head gasket LH from the cylinder head sub-assembly.
      GTY508418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Front