Installation [09/2014 - 11/2017]: Procedure

1. Install a new exhaust manifold to head gasket LH to the cylinder head sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   	Front

   HINT: 

   Orient the protrusion of the exhaust manifold to head gasket LH as shown in the illustration.

2. Temporarily install the exhaust manifold sub-assembly LH (TWC: Front Catalyst) with 6 new nuts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	for 2WD
   *B	for AWD
   *a	Nut (A)
   *b	Nut (B)
   	Front

3. Using a 12 mm deep socket wrench, tighten the 6 nuts.

   Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

   NOTE:

   • Be sure to tighten either the nut (A) or (B) shown in the illustration first.
   • Do not damage the stud bolts when installing the exhaust manifold sub-assembly LH (TWC: Front Catalyst).

1. Install a new exhaust manifold to head gasket to the cylinder head sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   	Front

   HINT: 

   Orient the protrusion of the exhaust manifold to head gasket as shown in the illustration.

2. Temporarily install the exhaust manifold sub-assembly RH (TWC: Front Catalyst) with 6 new nuts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	for 2WD
   *B	for AWD
   *a	Nut (A)
   *b	Nut (B)
   	Front

3. Using a 12 mm deep socket wrench, tighten the 6 nuts.

   Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

   NOTE:

   • Be sure to tighten either the nut (A) or (B) shown in the illustration first.
   • Do not damage the stud bolts when installing the exhaust manifold sub-assembly RH (TWC: Front Catalyst).

1. Install a new O-ring to the No. 2 engine oil level dipstick guide.

   HINT: 

   Apply a light coat of engine oil to the O-ring.

2. Install the No. 2 engine oil level dipstick guide to the camshaft housing sub-assembly RH with the bolt.

   Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

3. Install the engine oil level dipstick.

Refer to PROCEDURE - Step 1

1. Install the No. 1 exhaust pipe support bracket sub-assembly to the automatic transmission with transfer assembly with the 2 bolts.

   Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

1. Using a vernier caliper, measure the free length of the compression springs.

   Standard length	40 mm (1.57 in.)
   Minimum free length	38.5 mm (1.52 in.)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   If the free length is less than the minimum, replace the compression spring.

2. Temporarily install 2 new exhaust pipe gaskets to the front exhaust pipe assembly (TWC: Rear Catalyst) for tail exhaust pipe assembly and tail exhaust pipe LH side.
3. Using a plastic hammer and wooden block, tap in each exhaust pipe gasket until its surface is flush with the front exhaust pipe assembly (TWC: Rear Catalyst).
   NOTE:

   • Be sure to install the gaskets in the correct direction.
   • Do not reuse the gaskets.
   • Do not damage the gaskets.
   • Do not push in the gaskets by using the exhaust pipes when connecting them.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Front Exhaust Pipe Assembly (TWC: Rear Catalyst)
   *2	Exhaust Pipe Gasket
   *a	Wooden Block

4. Install 2 new exhaust pipe gaskets to the front exhaust pipe assembly (TWC: Rear Catalyst) for exhaust manifold sub-assembly LH (TWC: Front Catalyst) and exhaust manifold sub-assembly RH (TWC: Front Catalyst) side.
5. Connect the front exhaust pipe assembly (TWC: Rear Catalyst) with 4 new nuts and 4 new bolts.

   Torque: 39 N.m (398 kgf/cm, 29 ft.lbf) 

6. Install the front exhaust pipe assembly (TWC: Rear Catalyst) to the tail exhaust pipe assembly and tail exhaust pipe LH with the 4 bolts and 4 compression springs.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Tail Exhaust Pipe Assembly or Tail Exhaust Pipe LH
   *2	Front Exhaust Pipe Assembly (TWC: Rear Catalyst)
   *3	Exhaust Pipe Gasket
   *a	Space between Flanges: 6.5 mm (0.256 in.)

   Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

   HINT: 

   After installation, check that the space between the flanges of the front exhaust pipe assembly (TWC: Rear Catalyst) and tail exhaust pipe assembly and tail exhaust pipe LH is consistent front-to-rear and left-to-right.

7. for Bank 1:
   1. Connect the heated oxygen sensor grommet to the vehicle body.
8. for Bank 2 (for 2WD):
   1. Connect the heated oxygen sensor grommet to the vehicle body.
9. for Bank 2 (for AWD with Front Floor Cover LH):
   1. Engage the 3 clamps.
   2. Connect the heated oxygen sensor grommet to the vehicle body.
   3. Install the front floor cover LH with the 6 clips.
10. for Bank 2 (for AWD without Front Floor Cover LH):
    1. Engage the 4 clamps.
    2. Connect the heated oxygen sensor grommet to the vehicle body.

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 81 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 82 [10/2015 - 11/2017]

Refer to PROCEDURE - Step 82 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 83 [10/2015 - 11/2017]

Refer to PROCEDURE - Step 83 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 86 [10/2015 - 11/2017]

Refer to PROCEDURE - Step 113 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 114 [10/2015 - 11/2017]

Refer to INSTALLATION [09/2014 - 11/2017]

See step  9