Installation [09/2015 - ]: Procedure

1. Install the 2 radiator support lowers.

1. Install the 2 radiator support cushions.

See step  1

1. Install the radiator to the front crossmember together with the fan shroud with fan motor.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1

   Packing

   NOTE:

   Do not allow the radiator to interfere with other parts.

   HINT: 

   Install the lower packing as shown in the illustration.

2. Align the radiator with the cooler condenser, and then install the 4 bolts.

   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

1. Install the hood lock assembly to the hood lock control cable.

1. Connect the wire harness clamp.
2. Connect the hood lock control cable to the hood lock control cable cover.
3. Attach the guide to install the hood lock control cable cover.

1. Connect the 3 connectors and attach the 5 wire harness clamps to connect the wire harness.
2. Install the radiator upper support with the 5 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

See step  2

1. Connect the connector.
2. Connect the hood lock assembly with the 2 bolts and lock nut.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

3. Install the lock nut cap.

1. Connect the hood lock control cable cover with the 3 screws and attach the claw.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 76

1. Connect the No. 1 oil cooler outlet hose to the radiator.

1. Connect the No. 1 oil cooler inlet hose to the radiator.

1. Install the No. 2 radiator hose to the radiator and water inlet, and then secure it with the hose clamps.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Front
   *b	Upper
   *c	RH Side

   HINT: 

   The direction of the hose clamp is indicated in the illustration.

1. Install the No. 1 radiator hose to the radiator and water outlet, and then secure it with the hose clamps.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Radiator Hose
   *2	Hose Clamp
   *3	Stopper
   *a	Upper
   *b	RH Side
   *c	LH Side
   *d	1.0 to 5.0 mm (0.0393 to 0.196 in.)

   HINT: 

   • The direction of the hose clamp is indicated in the illustration.
   • Insert the radiator hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and the stopper is within 1.0 to 5.0 mm (0.0393 to 0.196 in.).

See step  3

See step  8

(Refer to ADJUSTMENT [09/2015 - ] )

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

See step  6

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 8

(Refer to INSTALLATION [09/2015 - ] )