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Disassembly [10/2017 - ]: Procedure

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  1. REMOVE REPAIR SERVICE STARTER KIT 
    1. Remove the nut and disconnect the lead wire from terminal C.
      GTY627231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws holding the repair service starter kit.
      GTY627229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the repair service starter kit.
    4. Remove the return spring and plunger.
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through bolts, and pull out the starter yoke assembly and commutator end frame together.
      GTY627234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the starter commutator end frame assembly from the starter yoke assembly.
      GTY380890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke assembly.
      GTY191536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE STARTER COMMUTATOR END FRAME COVER 
    1. Using a screwdriver, remove the starter commutator end frame cover.
      GTY685812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Hold the starter commutator end frame assembly in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

    2. Using snap ring pliers, remove the snap ring and plate washer.
      GTY837539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap Ring Pliers
    3. Remove the starter armature assembly from the commutator end frame assembly.
      NOTE:

      Do not drop the starter armature assembly.

  7. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears.
      GTY653876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY 
    GTY177546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the starter center bearing clutch sub-assembly together with the drive lever set pin from the starter drive housing assembly.
    2. Remove the drive lever set pin from the starter center bearing clutch sub-assembly.
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