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Reassembly [04/2013 - 08/2015]: Procedure

WARNING: This page is about a different car, the 2015 Lexus IS 250 and 2014 Lexus IS 250. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL FUEL PUMP WITH FILTER ASSEMBLY 

    HINT: 

    Perform "Inspection After Repair" after replacing the fuel pump with filter assembly.

    Refer to INITIALIZATION [04/2013 - 08/2015]

    1. Apply a light coat of gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump with filter assembly.
      GTY439447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 Fuel Pump Spacer
    2. Engage the 5 claws of the fuel pump with filter assembly.
      NOTE:
      • Make sure that the O-ring is not cut or pinched when installing it.
      • Engage the claws securely.
      • Do not remove the fuel filter.
  2. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Engage the 2 claws of the No. 1 fuel suction support to the fuel filter.
  3. INSTALL FUEL PUMP HARNESS 
    1. Connect the fuel pump harness connector.
  4. INSTALL JET PUMP 
    1. Apply a light coat of gasoline to a new O-ring and install the O-ring to the jet pump.
    2. Install the jet pump to the No. 1 fuel sub-tank as shown in the illustration.
      GTY460566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *a Notch
    3. Install the jet pump to the No. 1 fuel sub-tank.
      NOTE:
      • Make sure that the O-ring is not cut or pinched when installing it.
      • Securely engage the claws.
  5. INSTALL FUEL FILTER 
    1. Engage the 2 claws to install the fuel filter to the No. 1 fuel sub-tank.
      NOTE:
      • Do not apply excessive force to the tube or suction support.
      • Securely engage the claws.
      GTY465987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Fuel Sub-tank
      *a Tube
  6. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Install the spring to the fuel suction plate shaft.
    2. Install the fuel suction plate sub-assembly to the No. 1 fuel sub-tank.
    3. Install a new E-ring to the fuel suction plate shaft.
    4. Connect the fuel pump harness connector to the fuel suction plate sub-assembly.
      NOTE:

      Make sure that the claw of the fuel pump connector is engaged securely.

    5. Connect the fuel pump harness to the clamp as shown in the illustration.
      NOTE:
      • Engage (A) first and then (B) when connecting the fuel pump harness to the clamp.
      • Do not twist or excessively pull the fuel pump harness.
      GTY469898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FUEL SENDER GAUGE ASSEMBLY 

    See step  4

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