Disassembly [04/2013 - 08/2015]: Procedure

WARNING: This page is about a different car, the 2015 Lexus IS 250 and 2014 Lexus IS 250. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE FUEL SENDER GAUGE ASSEMBLY
Refer to REMOVAL [04/2013 - 08/2015]

REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY

Disconnect the fuel pump harness from the clamp.

GTY400875

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Disconnect the fuel pump harness connector.

Using needle nose pliers, remove the E-ring from the fuel suction plate shaft.

GTY458627

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1

E-ring

Remove the fuel suction plate sub-assembly and spring from the No. 1 fuel sub-tank.

REMOVE FUEL FILTER

Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump with filter assembly from the No. 1 fuel sub-tank.

GTY410633

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Do not damage the No. 1 fuel sub-tank or fuel filter.

REMOVE JET PUMP

Using a screwdriver with its tip wrapped with protective tape, disengage the claw and remove the fuel tube.

GTY470551

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

Using a screwdriver with its tip wrapped with protective tape, remove the jet pump from the No. 1 fuel sub-tank.

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Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

Remove the O-ring from the jet pump.

GTY467645

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	O-ring
*2	Jet Pump

REMOVE FUEL PUMP HARNESS

Remove the fuel pump harness connector from the fuel pump with filter assembly.

GTY410632

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE NO. 1 FUEL SUCTION SUPPORT

GTY457117

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Fuel Suction Support
*a	Protective Tape

Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

REMOVE FUEL PUMP WITH FILTER ASSEMBLY

Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws, and remove the fuel pump with filter assembly from the fuel filter.

GTY465390

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Fuel Filter
*2	Suction Filter

NOTE:

Do not damage the fuel filter.
Do not remove the suction filter.
Do not use either the fuel pump with filter assembly or the suction filter if the suction filter is removed from the fuel pump with filter assembly.
Refer to PRECAUTION [04/2013 - 08/2015]

Remove the O-ring and fuel pump spacer from the fuel pump with filter assembly.

GTY444959

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	O-ring
*2	Fuel Pump Spacer
*a	5.0 mm (0.197 in.)

NOTE:

Be careful not to damage the sealing surface.

HINT:

If the O-ring still remains in the fuel filter, remove it using a wire tip (1.0 mm (0.0394 in.) diameter) that is formed as shown in the illustration.