Replacement [10/2017 - ]: Procedure

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REPLACE INTAKE VALVE GUIDE BUSH

Heat the cylinder head to 80 to 100°C (176 to 212°F).
Place the cylinder head on wooden blocks.

Using SST and a hammer, tap out the intake valve guide bushes.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09201-10000
1. 09201-01050
SST: 09950-70010
1. 09951-07100

Using a caliper gauge, measure the intake valve guide bush bore diameter of the cylinder head.

Standard cylinder bore diameter

10.285 to 10.306 mm (0.404 to 0.405 in.)

Select a New Guide Bush (STD or O/S 0.05)

Bush Size	Specified Condition
STD	10.285 to 10.306 mm (0.404 to 0.405 in.)
O/S 0.05	10.335 to 10.356 mm (0.406 to 0.407 in.)

If the bush bore diameter of the cylinder head is more than 10.306 mm (0.405 in.), machine the bush bore to the dimension of 10.335 to 10.356 mm (0.406 to 0.407 in.) to install an O/S 0.05 valve guide bush.

If the bush bore diameter of the cylinder head is more than 10.356 mm (0.407 in.), replace the cylinder head.

Heat the cylinder head to 80 to 100°C (176 to 212°F).
Place the cylinder head on wooden blocks.

Using SST, tap in new intake valve guide bushes to the specified protrusion height.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protrusion Height

SST: 09201-10000
1. 09201-01050
SST: 09950-70010
1. 09951-07100

Standard protrusion height

9.10 to 9.90 mm (0.358 to 0.390 in.)

Using a sharp 5.5 mm reamer, ream the valve guide bushings to obtain the specified clearance.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard oil clearance

0.025 to 0.060 mm (0.00098 to 0.00236 in.)

REPLACE EXHAUST VALVE GUIDE BUSH

Heat the cylinder head to 80 to 100°C (176 to 212°F).
Place the cylinder head on wooden blocks.

Using SST and a hammer, tap out the exhaust valve guide bushes.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09201-10000
1. 09201-01050
SST: 09950-70010
1. 09951-07100

Using a caliper gauge, measure the exhaust valve guide bush bore diameter of the cylinder head.

Standard cylinder bore diameter

10.285 to 10.306 mm (0.404 to 0.405 in.)

Select a New Guide Bush (STD or O/S 0.05)

Bush Size	Specified Condition
STD	10.285 to 10.306 mm (0.404 to 0.405 in.)
O/S 0.05	10.335 to 10.356 mm (0.406 to 0.407 in.)

If the bush bore diameter of the cylinder head is more than 10.356 mm (0.4077 in.), replace the cylinder head.

Heat the cylinder head to 80 to 100°C (176 to 212°F).
Place the cylinder head on wooden blocks.

Using SST, tap in new exhaust valve guide bushes to the specified protrusion height.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protrusion Height

SST: 09201-10000
1. 09201-01050
SST: 09950-70010
1. 09951-07100

Standard protrusion height

9.10 to 9.90 mm (0.358 to 0.390 in.)

Using a sharp 5.5 mm reamer, ream the valve guide bushings to obtain the specified clearance.

Standard oil clearance

0.030 to 0.065 mm (0.00118 to 0.00256 in.)

REPLACE RING PIN

*A	for Bank 1
*B	for Bank 2
*a	Protrusion Height

NOTE:

It is not necessary to remove the ring pin unless it is being replaced.

Using a plastic-faced hammer, tap in 8 new ring pins to the specified protrusion height.
Standard protrusion height

2.5 to 3.5 mm (0.0984 to 0.1378 in.)

REPLACE STRAIGHT PIN

NOTE:

It is not necessary to remove the straight pin unless it is being replaced.

Using a plastic-faced hammer, tap in 4 new straight pins as shown in the illustration.

*A	for Bank 1	*B	for Bank 2
*a	Protrusion Height	*b	34 mm (1.34 in.)

Standard protrusion height

17.5 to 19.5 mm (0.689 to 0.768 in.)