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Home >> Lexus >> 2017 >> IS 300 F Sport >> Repair and Diagnosis >> External Pages >> Different car >> Section 31 (Automatic Transmission System (Aa81E) - Service Information (2 Of 2)) >> AUTOMATIC TRANSMISSION UNIT(for 2GR) >> Disassembly [04/2013 - ] >> Procedure

Disassembly [04/2013 - ]: Procedure

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  1. FIX AUTOMATIC TRANSMISSION ASSEMBLY 
    1. Install the automatic transmission assembly to an overhaul attachment.
      GTY463929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the 2 bolts and the 2 wire harness clamp brackets from the automatic transmission case sub-assembly.
      GTY466902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and the wire harness clamp bracket from the automatic transmission case sub-assembly.
      GTY470873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE TRANSMISSION CONTROL SHAFT LEVER RH 
    GTY466905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the nut, spring washer and the transmission control shaft lever RH from the manual valve lever shaft.
  4. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Using a screwdriver, bend the tabs of the lock washer.
      GTY466906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut and the lock washer from the park/neutral position switch assembly.
    3. Remove the bolt and the park/neutral position switch assembly from the automatic transmission case sub-assembly.

      HINT: 

      Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch as the detent spring may become detached from the manual valve lever shaft.

  5. REMOVE TRANSMISSION OIL COOLER 
    1. Remove the 3 bolts and the transmission oil cooler from the automatic transmission case sub-assembly.
      GTY460716Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the transmission oil cooler.
      GTY463790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  6. REMOVE BREATHER PLUG HOSE 
    1. Remove the breather plug hose from the automatic transmission case sub-assembly.
      GTY470874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the breather plug hose.
  7. REMOVE AUTOMATIC TRANSMISSION FLANGE YOKE ASSEMBLY 
    1. Using SST and a hammer, loosen the staked part of the lock nut.
      • SST: 09930-00010 
      GTY471074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be sure to use SST with the tapered surface facing the shaft.
      • Do not grind the tip of SST with a grinder or other device.
      • Completely loosen the staked part of the lock nut when removing it
      • Do not damage the threads of the shaft.
    2. Using SST and a 30 mm deep socket wrench, remove the lock nut.
      GTY470784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
      • SST: 09330-00021 
      • SST: 09950-30012 
        1. 09955-03040
    3. Remove SST.
    4. Tap the automatic transmission flange yoke assembly with a plastic-faced hammer to remove it.
    5. Remove the 2 rear No. 1 output shaft bearing spacers and rear cover sleeve.
    6. Using a screwdriver, pry out the oil seal from the automatic transmission flange yoke assembly.
      GTY107322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the automatic transmission flange yoke assembly.

  8. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY 
    NOTE:

    Do not turn the transmission over as this will contaminate the transmission valve body assembly with foreign matter located at the bottom of the automatic transmission oil pan sub-assembly.

    1. Remove the overflow plug and gasket.
    2. Remove the drain plug and gasket.
    3. Remove the 9 bolts, automatic transmission oil pan sub-assembly and automatic transmission oil pan gasket.
      GTY467217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not turn the transmission over as this will contaminate the valve body with foreign matter located at the bottom of the automatic transmission oil pan sub-assembly.

    4. Examine the particles in the pan.
      GTY101912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the magnets from the oil pan. Use the removed magnets to collect any steel chips. Look carefully at the chips and particles in the pan and on the magnet to anticipate the type of wear which might be found in the transmission.

        Result

        Steel (magnetic) 

        Bearing, gear and clutch plate wear

        Brass (non-magnetic) 

        Bushing wear

  9. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Turn over the automatic transmission case sub-assembly.
    2. Remove the 4 bolts and valve body oil strainer assembly from the transmission valve body assembly.
      GTY466942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the valve body oil strainer assembly.
      GTY466944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    GTY461612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Lock Plate
    *2 ATF Temperature Sensor
    1. Remove the bolt, lock plate and ATF temperature sensor.
    2. Remove the O-ring from the ATF temperature sensor.
    3. Disconnect the oil pressure switch connector.
    4. Disconnect the 9 shift solenoid valve connectors.
    5. Remove the bolt, detent spring cover and detent spring.
      GTY458115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Detent Spring Cover
      *2 Detent Spring
    6. GTY466948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 17 bolts and transmission valve body assembly.

    7. Disconnect the manual valve connecting rod from the manual valve lever sub-assembly
      GTY458098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Valve Connecting Rod
      *2 Manual Valve Lever Sub-assembly
  11. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and spring.
      GTY470351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Check Ball Body
      *2 Spring
  12. REMOVE TRANSMISSION WIRE 
    1. Disconnect the 3 connectors from the 3 transmission revolution sensors.
      GTY466947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and pull out the transmission wire.
      GTY466949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the transmission wire connector.
    4. Remove the 2 bolts and the 2 valve body wire harness clamps from the automatic transmission case sub-assembly.
      GTY463939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE TRANSMISSION REVOLUTION SENSOR 
    GTY461762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Transmission Revolution Sensor NT
    *2 Transmission Revolution Sensor NC3
    *3 Transmission Revolution Sensor SP2
    1. Remove the 2 bolts and 2 transmission revolution sensors NC3 and SP2.
    2. Using "TORX" socket wrench T30, remove the bolt and transmission revolution sensor NT from the oil pump assembly.
    3. Remove the O-ring from the transmission revolution sensor NT.
  14. REMOVE AUTOMATIC TRANSMISSION CASE PLUG 
    1. Remove the automatic transmission case plug and O-ring.
      GTY466974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 3 bolts and parking lock pawl bracket.
      GTY100158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Disconnect the parking lock rod sub-assembly from the manual valve lever sub-assembly.
      GTY466973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE PARKING LOCK PAWL SHAFT 
    GTY461846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Parking Lock Pawl
    *2 Parking Lock Pawl Shaft
    *3 Spring
    *4 E-ring
    Front Side
    1. Pull out the parking lock pawl shaft from the front side, then remove the parking lock pawl and spring.
    2. Remove the E-ring from the parking lock pawl shaft.
  18. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a screwdriver and hammer, cut off the spacer and remove it from the manual valve lever shaft.
      GTY465134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the manual valve lever shaft.

      HINT: 

      Wrap the tip of the screwdriver with protective tape.

    2. Using a pin punch (3 mm) and hammer, tap out the spring pin.
      GTY103736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Slowly tap out the spring pin so that it does not fall into the automatic transmission case sub-assembly.

    3. Pull the manual valve lever shaft out through the automatic transmission case sub-assembly, and remove the manual valve lever sub-assembly.
  19. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, pry out the manual valve lever shaft oil seal.
      GTY458647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the automatic transmission case sub-assembly.

      HINT: 

      Wrap the tip of the screwdriver with protective tape.

  20. REMOVE OIL PUMP ASSEMBLY 
    GTY463934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 11 bolts.
    2. Pull out the oil pump assembly.
      GTY470219Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the oil pump assembly.

    3. Remove the oil pump O-ring from the oil pump assembly.
      GTY470885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Pump Assembly
      *2 Oil Pump O-ring
  21. REMOVE OVERDRIVE AND REVERSE MULTIPLE DISC CLUTCH ASSEMBLY AND FRONT PLANETARY GEAR ASSEMBLY WITH NO. 1 BRAKE DISC SET 
    GTY462403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Thrust Needle Roller Bearing
    *2 Thrust Bearing Race
    1. Remove the overdrive and reverse multiple disc clutch assembly and front planetary gear assembly with No. 1 brake disc set from the automatic transmission case sub-assembly.
    2. Remove the thrust needle roller bearing and thrust bearing race.
  22. REMOVE NO. 1 BRAKE DISC 
    1. Remove the 4 No. 1 brake plates, 4 No. 1 brake discs and No. 1 brake flange.
      GTY458237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Brake Plate
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Flange
  23. INSPECT NO. 1 BRAKE DISC 

    See step  1

  24. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Remove the front planetary gear assembly with the planetary sun gear from the overdrive and reverse multiple disc clutch assembly.
      GTY470890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the planetary sun gear from the front planetary gear assembly.
      GTY461399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Planetary Sun Gear
    3. Remove the 3 front planetary gear shaft snap rings from the front planetary gear assembly.
      GTY465737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Planetary Gear Shaft Snap Ring
    4. Remove the planetary carrier thrust washer from the front planetary gear assembly.
      GTY462676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Planetary Carrier Thrust Washer
    5. Remove the 2 front planetary gear shaft snap rings from the front planetary gear assembly.
      GTY457033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Planetary Gear Shaft Snap Ring
    6. Remove the front planetary gear thrust needle roller bearing from the front planetary gear assembly.
      GTY459529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Planetary Gear Thrust Needle Roller Bearing
  25. INSPECT FRONT PLANETARY GEAR ASSEMBLY 

    See step  2

  26. REMOVE NO. 3 CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring from the overdrive direct clutch drum sub-assembly.
      GTY468249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the overdrive direct clutch drum sub-assembly.

      HINT: 

      Wrap the tip of the screwdriver with protective tape.

    2. Remove the No. 3 Clutch flange, 4 No. 3 Clutch discs and 4 No. 3 Clutch plates from the overdrive direct clutch drum sub-assembly.
      GTY458552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Clutch Flange
      *2 No. 3 Clutch Disc
      *3 No. 3 Clutch Plate
  27. INSPECT NO. 3 CLUTCH DISC 

    See step  4

  28. REMOVE REVERSE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring from the reverse clutch drum sub-assembly.
      GTY465874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the reverse clutch drum sub-assembly.

      HINT: 

      Wrap the tip of the screwdriver with protective tape.

    2. Remove the reveres clutch flange, 5 reveres clutch discs and 5 reveres clutch plates from the reveres clutch drum sub-assembly.
      GTY468863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Reveres Clutch Flange
      *2 Reveres Clutch Disc
      *3 Reveres Clutch Plate
  29. INSPECT REVERSE CLUTCH DISC 

    See step  6

  30. REMOVE REVERSE CLUTCH PISTON 
    GTY470534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Place SST on the reverse clutch balancer, and compress the reveres clutch return spring sub-assembly with a press.
      • SST: 09380-50010 
        1. 09381-05020
    2. Using SST, remove the snap ring.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the reverse piston balancer and reverse clutch return spring from the reveres clutch drum sub-assembly.
      GTY460704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Reverse Clutch Balancer
      *2 Reveres Clutch Return Spring Sub-assembly
    4. Hold the reveres clutch piston and apply compressed air to the oil hole of the reveres clutch drum sub-assembly to remove the reveres clutch piston.
      GTY464443Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Reveres Clutch Piston
      *a Oil Hole
    5. Remove the O-ring from the reveres clutch piston.
  31. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY 

    See step  7

  32. INSPECT REVERSE CLUTCH DRUM SUB-ASSEMBLY 
    GTY468793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Snap Ring
    *2 Reverse Clutch Drum Sub-assembly
    1. Remove the reverse clutch drum sub-assembly from the overdrive direct clutch drum sub-assembly.

      HINT: 

      The reverse clutch drum sub-assembly is easier to remove if a snap ring is installed. Use the snap ring from the "REMOVE REVERSE CLUTCH DISC" procedure.

    2. Remove the 3 O-rings from the reverse clutch drum.
  33. REMOVE OVERDRIVE DIRECT CLUTCH PISTON SUB-ASSEMBLY 
    GTY470868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Place SST on the No. 3 clutch balancer, and compress the overdrive clutch return spring sub-assembly with a press.
      • SST: 09380-50010 
        1. 09381-05020
    2. Using SST, remove the snap ring.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the No. 3 clutch balancer and overdrive clutch return spring sub-assembly.
      GTY468087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Clutch Balancer
      *2 Overdrive Clutch Return Spring Sub-assembly
    4. Remove the O-ring from the No. 3 clutch balancer.
    5. Hold the overdrive direct clutch piston sub-assembly and apply compressed air to the oil hole of the overdrive direct clutch drum sub-assembly to remove the overdrive direct clutch piston sub-assembly.
      GTY456558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Overdrive Direct Clutch Piston Sub-assembly
      *a Oil Hole
    6. Remove the O-ring from the overdrive direct clutch piston sub-assembly.
    7. Remove the O-ring from the overdrive direct clutch drum sub-assembly.
  34. INSPECT OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY 

    See step  9

  35. INSPECT OVERDRIVE DIRECT CLUTCH DRUM SUB-ASSEMBLY 

    See step  10

  36. REMOVE FORWARD MULTIPLE DISC CLUTCH ASSEMBLY WITH FRONT PLANETARY RING GEAR 
    1. Remove the forward multiple disc clutch assembly with front planetary ring gear, thrust needle roller bearing and thrust bearing race from the automatic transmission case sub-assembly.
      GTY457607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Planetary Ring Gear
      *2 Forward Multiple Disc Clutch assembly
      *3 Thrust Needle Roller Bearing
      *4 Thrust Bearing Race
  37. REMOVE FRONT PLANETARY RING GEAR 
    1. Using needle-nose pliers, detach the snap ring and remove the front planetary ring gear and snap ring from the forward multiple disc clutch assembly.
      GTY467594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Planetary Ring Gear
      *2 Snap Ring
      *3 Forward Multiple Disc Clutch Assembly
  38. REMOVE FORWARD MULTIPLE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
      GTY469880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the forward multiple disc clutch assembly.

      HINT: 

      Wrap the tip of the screwdriver with protective tape.

    2. Remove the forward clutch flange, 5 forward multiple clutch discs, 5 forward multiple clutch plates and clutch cushion plate.
      GTY469116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Forward Clutch Flange
      *2 Forward Multiple Clutch Disc
      *3 Forward Multiple Clutch Plate
      *4 Clutch Cushion Plate
  39. INSPECT FORWARD MULTIPLE CLUTCH DISC 

    See step  11

  40. REMOVE FORWARD CLUTCH PISTON 
    1. Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly with a press.
      • SST: 09380-50010 
        1. 09381-05020
      GTY460229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the snap ring.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the No. 1 clutch balancer and forward clutch return spring sub-assembly from the forward clutch drum sub-assembly.
      GTY456867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Clutch Balancer
      *2 Forward Clutch Return Spring Sub-assembly
    4. Remove the O-ring from the No. 1 clutch balancer.
    5. Hold the forward clutch piston and apply compressed air to the oil hole of the forward clutch drum sub-assembly to remove the forward clutch piston.
      GTY466113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Oil Hole
      *1 Forward Clutch Piston
    6. Remove the 2 O-rings from the forward clutch piston.
  41. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY 

    See step  12

  42. INSPECT FORWARD CLUTCH DRUM SUB-ASSEMBLY 

    See step  14

  43. REMOVE MULTIPLE DISC CLUTCH HUB 
    1. Remove the multiple disc clutch hub from the automatic transmission case sub-assembly.
      GTY459120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Multiple Disc Clutch Hub
      *2 Thrust Bearing Race
      *3 Thrust Needle Roller Bearing
    2. Remove the thrust bearing race and thrust needle roller bearing from the automatic transmission case sub-assembly.
  44. REMOVE SUN GEAR INPUT DRUM SUB-ASSEMBLY 
    1. Remove the sun gear input drum sub-assembly, thrust needle roller bearing and thrust bearing race from the automatic transmission case sub-assembly.
      GTY461693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Sun Gear Input Drum Sub-assembly
      *2 Thrust Needle Roller Bearing
      *3 Thrust Bearing Race
  45. INSPECT SUN GEAR INPUT DRUM SUB-ASSEMBLY 

    See step  15

  46. REMOVE ONE-WAY CLUTCH OUTER RACE WITH NO. 1 ONE-WAY CLUTCH 
    GTY461498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using SST, remove the snap ring from the automatic transmission case sub-assembly.
      • SST: 09350-30020 
        1. 09350-07060
    2. Remove the one-way clutch outer race with No. 1 one-way clutch.
      GTY463946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear assembly and thrust bearing race from the automatic transmission case sub-assembly.
      GTY466814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Planetary Sun Gear Assembly
      *2 Thrust Bearing Race
  48. INSPECT REAR PLANETARY SUN GEAR ASSEMBLY 

    See step  16

  49. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Remove the thrust needle roller bearing, rear planetary gear assembly and thrust bearing race from the automatic transmission case sub-assembly.
      GTY463618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Rear Planetary Gear Assembly
      *3 Thrust Bearing Race
  50. INSPECT NO. 1 ONE-WAY CLUTCH 

    See step  18

  51. REMOVE NO. 1 ONE-WAY CLUTCH 
    1. Remove the 2 snap rings and No. 1 one-way clutch from the one-way clutch outer race.
      GTY470770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 No. 1 One-way Clutch
      *3 One-way Clutch Outer Race
  52. INSPECT REAR PLANETARY GEAR ASSEMBLY 

    See step  17

  53. REMOVE NO. 2 BRAKE DISC 
    1. Remove the brake plate, 4 No. 2 brake discs, 3 No. 2 brake plates and No. 2 brake flange.
      GTY461545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Brake Plate
      *2 No. 2 Brake Disc
      *3 No. 2 Brake Plate
      *4 No. 2 Brake Flange
  54. INSPECT NO. 2 BRAKE DISC 

    See step  19

  55. REMOVE DIRECT MULTIPLE DISC CLUTCH ASSEMBLY AND REAR PLANETARY RING GEAR WITH OUTPUT SHAFT SUB-ASSEMBLY 
    1. Remove the 2 thrust needle roller bearings, 2 thrust bearing races, direct multiple disc clutch assembly and rear planetary ring gear with output shaft sub-assembly from the automatic transmission case sub-assembly.
      GTY458987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race
  56. REMOVE REAR PLANETARY RING GEAR 
    1. Using needle-nose pliers, detach the snap ring and remove the rear planetary ring gear from the output shaft sub-assembly.
      GTY469897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Planetary Ring Gear
      *2 Snap Ring
  57. REMOVE MULTIPLE DISC CLUTCH ASSEMBLY 
    1. Remove the multiple disc clutch assembly from the output shaft sub-assembly.
      GTY466153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Multiple Disc Clutch Assembly
      *2 Thrust Needle Roller Bearing
      *3 Thrust Bearing Race
      *4 Output Shaft Sub-assembly
    2. Remove the thrust needle roller bearing and thrust bearing race from the output shaft sub-assembly.
    3. Remove the 3 oil seal rings from the output shaft sub-assembly.
      GTY457368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Seal Ring
    4. Remove the 2 oil seal rings from the multiple disc clutch assembly.
      GTY465853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Seal Ring
  58. REMOVE NO. 2 CLUTCH DISC 
    1. Remove the snap ring and No. 2 clutch flange, 5 No. 2 clutch discs and 5 No. 2 clutch plates from the direct clutch drum sub-assembly.
      GTY469231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Clutch Flange
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate
      *4 Protective Tape
      NOTE:

      Be careful not to damage the direct clutch drum sub-assembly.

      HINT: 

      Wrap the tip of the screwdriver with protective tape.

  59. INSPECT NO. 2 CLUTCH DISC 

    See step  23

  60. REMOVE DIRECT CLUTCH PISTON 
    GTY466600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Place SST on the No. 2 clutch balancer, and compress the direct clutch return spring sub-assembly with a press.
      • SST: 09387-00020 
    2. Using SST, remove the snap ring.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch drum sub-assembly.
      GTY456691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Clutch Balancer
      *2 Direct Clutch Return Spring Sub-assembly
    4. Remove the O-ring from the No. 2 clutch balancer.
    5. Hold the direct clutch piston and apply compressed air to the oil hole of the direct clutch drum sub-assembly to remove the direct clutch piston.
      GTY459661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Oil Hole
      *1 Direct Clutch Piston
    6. Remove the O-ring from the direct clutch piston.
    7. Remove the O-ring from the direct clutch drum sub-assembly.
  61. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY 

    See step  21

  62. REMOVE NO. 2 BRAKE PISTON 
    1. Set SST on the 2nd brake piston return spring sub-assembly, tighten SST and compress the 2nd brake piston return spring sub-assembly.
      GTY459476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 2nd Brake Piston Return Spring Sub-assembly
      • SST: 09380-50010 
        1. 09381-05010
        2. 09381-05020
    2. Using SST, remove the snap ring and the 2nd brake piston return spring sub-assembly.
    3. Hold the No. 2 brake piston and apply compressed air to the oil hole of the automatic transmission case sub-assembly to remove the No. 2 brake piston.
      GTY470458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Oil Hole
    4. Remove the 3 O-rings from the No. 2 brake piston.
  63. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 

    See step  24

  64. REMOVE BRAKE PLATE STOPPER SPRING 
    1. Remove the 2 brake plate stopper springs.
  65. REMOVE AUTOMATIC TRANSMISSION REAR OIL SEAL 
    1. Using SST, tap out the automatic transmission rear oil seal.
      GTY467093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Automatic Transmission Rear Oil Seal
      • SST: 09308-00010 
  66. REMOVE OUTPUT SHAFT REAR RADIAL BALL BEARING 
    1. Using snap ring pliers, remove the snap ring from the automatic transmission case sub-assembly.
      GTY465988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Output Shaft Rear Radial Ball Bearing
    2. Using SST, remove the output shaft rear radial ball bearing.
      • SST: 09308-00010 
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