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Installation [08/2015 - 09/2020]: Procedure

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  1. INSTALL LEAK DETECTION PUMP SUB-ASSEMBLY 
    1. Engage the 2 claws to install a new leak detection pump sub-assembly to the charcoal canister sub-assembly.
      GTY500905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not allow foreign matter such as grease, oil or water to adhere to the O-rings.
      • Ensure that the claws are engaged properly.
    2. Push the charcoal canister outlet tube sub-assembly onto the leak detection pump sub-assembly and push in the retainer to engage the lock claws.
      NOTE:
      • Check that there are no scratches or foreign matter around the connecting parts of the tube connector and pipe (leak detection pump sub-assembly) before performing this work.
      • After connecting the charcoal canister outlet tube sub-assembly, check that the charcoal canister outlet tube sub-assembly is securely connected by pulling on the tube connector.
  2. INSTALL OUTLET CHARCOAL CANISTER HOSE 
    1. Install the outlet charcoal canister hose to the charcoal canister sub-assembly and slide the clip to secure it.
  3. INSTALL CHARCOAL CANISTER BASE BRACKET 
    1. Engage the claw to install the charcoal canister base bracket.
  4. INSTALL CANISTER (CHARCOAL CANISTER ASSEMBLY) 
    1. Install the canister (charcoal canister assembly) with the 3 nuts and clip.

      Torque: 5.5 N.m (56 kgf/cm, 49 in.lbf) 

    2. Connect the outlet charcoal canister hose to the canister (charcoal canister assembly) and slide the clip to secure it.
    3. Push in the vent line hose and air line tube to the canister (charcoal canister assembly) and push in the retainer to engage the lock claws.
      NOTE:
      • Check that there are no scratches or foreign matter around the connecting parts of the tube connector and pipe (canister (charcoal canister assembly)) before performing this work.
      • After connecting the vent line hose and air line tube, check that the vent line hose and air line tube are securely connected by pulling on the tube connector and leak detection pump sub-assembly.
      GTY459055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer
      *b Push
    4. Connect the leak detection pump sub-assembly connector.
    5. Engage the 4 wire harness clamps to the canister (charcoal canister assembly).
  5. INSTALL NO. 1 FLOOR UNDER COVER ASSEMBLY 
    1. Install the No. 1 floor under cover assembly with the 4 clips and 5 grommets.
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