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Disassembly [10/2017 - ]: Procedure

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  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 

    See step  2

  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the 2 fuel pump harness connectors.
      GTY660227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the clamp to disconnect the fuel pump harness from the fuel suction plate sub-assembly.
    3. Using needle nose pliers, remove the E-ring from the fuel suction plate shaft.
      GTY660226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 2 claws and disconnect the jet pump nozzle from the No. 1 fuel sub-tank.
      GTY660225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver with its tip wrapped with protective tape, remove the jet pump from the No. 1 fuel sub-tank.
      GTY783858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:
      • Do not damage the No. 1 fuel sub-tank, fuel filter or jet pump.
      • Pull out the jet pump carefully because the O-ring is firmly installed between the jet pump and No. 1 fuel sub-tank.
    6. Disengage the 2 claws and remove the fuel filter from the No. 1 fuel sub-tank.
      GTY660224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the spring from the fuel suction plate shaft.
    8. Remove the O-ring from the No. 1 fuel sub-tank.
      GTY660232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL PUMP FILTER 
    1. Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws, and remove the fuel pump filter from the fuel filter.
      GTY785160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Fuel Filter
      *b Fuel Pump Filter
      *c Protective Tape
    2. Disengage the claw to disconnect the fuel pump harness from the fuel pump filter.
      GTY628768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FUEL PUMP 
    1. Remove the fuel pump from the fuel filter.
      GTY628775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.
      GTY628776Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring and fuel pump spacer from the fuel pump.
      GTY782938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)
      NOTE:

      Be careful not to damage the sealing surface.

      HINT: 

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.

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