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Home >> Lexus >> 2017 >> IS 300 F Sport >> Repair and Diagnosis >> External Pages >> Different car >> Section 127 (Automatic Transmission System (A960E) - Service Information) >> Automatic Transmission Unit >> Disassembly [04/2013 - 08/2015] >> Procedure

Disassembly [04/2013 - 08/2015]: Procedure

WARNING: This page is about a different car, the 2015 Lexus IS 250 and 2014 Lexus IS 250. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE TRANSMISSION CASE COVER (w/ Case Cover) 
    1. Remove the 2 bolts and the transmission case cover from the automatic transmission case sub-assembly.
      GTY462341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE REFILL PLUG 
    1. Remove the refill plug from the automatic transmission case sub-assembly.
    2. Remove the O-ring from the refill plug.
  3. REMOVE TRANSMISSION CONTROL SHAFT LEVER RH 
    1. Remove the nut, spring washer and the transmission control shaft lever RH from the manual valve lever shaft.
      GTY465995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Using a screwdriver, bend the tabs of the lock washer.
      GTY462340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut and lock washer from the park/neutral position switch assembly.
    3. Remove the bolt and park/neutral position switch assembly from the automatic transmission case sub-assembly.

      HINT: 

      Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch assembly as the detent spring may become detached from the manual valve lever shaft.

  5. REMOVE TRANSMISSION OIL COOLER 
    1. Remove the 3 bolts and transmission oil cooler from the automatic transmission case sub-assembly.
      GTY462338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the transmission oil cooler.
      GTY461782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  6. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the bolt and wire harness clamp bracket from the automatic transmission case sub-assembly.
      GTY470692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE TRANSMISSION REVOLUTION SENSOR 
    1. Remove the 2 bolts and 2 transmission revolution sensors from the automatic transmission case sub-assembly.
      GTY464207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 2 transmission revolution sensors.
  8. REMOVE AUTOMATIC TRANSMISSION BREATHER TUBE 
    1. Remove the 2 bolts and automatic transmission breather tube from the automatic transmission case sub-assembly.
      GTY468635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE AUTOMATIC TRANSMISSION CASE PLUG 
    1. Remove the 5 automatic transmission case plugs from the automatic transmission case sub-assembly.
      GTY470063Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 5 O-rings from the 5 automatic transmission case plugs.
    3. Using "TORX" socket wrench T55, remove the automatic transmission case plug from the automatic transmission case sub-assembly.
      GTY463191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the automatic transmission case plug.
  10. REMOVE AUTOMATIC TRANSMISSION HOUSING 
    1. Remove the 10 bolts and automatic transmission housing from the automatic transmission case sub-assembly.
      GTY469882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE EXTENSION HOUSING DUST DEFLECTOR 
    1. Using a brass bar and a hammer, tap out the extension housing dust deflector from the extension housing sub-assembly.
      NOTE:

      Be careful not to damage the extension housing sub-assembly.

      GTY113007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE EXTENSION HOUSING SUB-ASSEMBLY 
    1. Remove the 6 bolts.
      GTY131183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the extension housing sub-assembly from the automatic transmission case sub-assembly.
      NOTE:

      Do not pry the surface where the extension housing sub-assembly contacts the automatic transmission case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

      GTY462215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
  13. REMOVE TRANSMISSION CASE ADAPTER RADIAL BALL BEARING 
    GTY469879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using snap ring pliers, remove the snap ring from the extension housing sub-assembly.
    2. Remove the transmission case adapter radial ball bearing from the extension housing sub-assembly.
  14. REMOVE AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL 
    GTY465302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Protective Tape
    1. Using a screwdriver, pry out the automatic transmission extension housing oil seal from the extension housing sub-assembly.
      NOTE:

      Be careful not to damage the extension housing sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

  15. REMOVE OUTPUT SHAFT THRUST BEARING 
    1. Using a snap ring expander, remove the snap ring from the output shaft of the rear planetary gear assembly.
      GTY462347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear output shaft thrust bearing race, output shaft thrust bearing and output shaft thrust bearing race from the output shaft of the rear planetary gear assembly.
      GTY465849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Output Shaft Thrust Bearing Race
      *2 Output Shaft Thrust Bearing
      *3 Rear Output Shaft Thrust Bearing Race
  16. SECURE AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY 
    GTY468030Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Overhaul Attachment
    1. Install the automatic transmission case sub-assembly to an overhaul attachment.
  17. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY 
    NOTE:

    Do not turn the transmission over as this will contaminate the valve body with foreign matter located at the bottom of the automatic transmission oil pan sub-assembly.

    1. Using a socket hexagon wrench 5 mm, remove the overflow plug and gasket from the automatic transmission oil pan sub-assembly.
    2. Remove the drain plug and gasket from the automatic transmission oil pan sub-assembly.
    3. Remove the 20 bolts, automatic transmission oil pan sub-assembly and automatic transmission oil pan gasket from the automatic transmission case sub-assembly.
      GTY459823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 3 transmission oil cleaner magnets from the automatic transmission oil pan sub-assembly.
      GTY457455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Oil Cleaner Magnet
    5. Examine the particles in the automatic transmission oil pan sub-assembly.
      1. Collect any steel chips with the removed transmission oil cleaner magnets. Carefully inspect the foreign matter and particles in the automatic transmission oil pan sub-assembly and on the transmission oil cleaner magnets to anticipate the type of wear you will find in the automatic transmission assembly.

        Result

        Steel (magnetic) 

        bearing, gear and clutch plate wear

        Brass (non-magnetic) 

        bushing wear

  18. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Turn over the automatic transmission case sub-assembly.
    2. Remove the 4 bolts and the valve body oil strainer assembly from the transmission valve body assembly.
      GTY471193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the valve body oil strainer assembly.
      GTY462955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  19. REMOVE TRANSMISSION WIRE 
    GTY467175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the bolt and temperature sensor clamp, to separate the ATF temperature sensor from the transmission valve body assembly.
    2. Remove the 2 bolts and 2 valve body wire harness clamps from the transmission valve body assembly.
      GTY468454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the 9 solenoid valve connectors.
      GTY468453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the bolt and pull out the transmission wire from the automatic transmission case sub-assembly.
      GTY458102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the O-ring from the transmission wire.
      GTY469634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
    6. Remove the O-ring from the ATF temperature sensor.
      GTY456767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 ATF Temperature Sensor
  20. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    GTY463087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Detent Spring Cover
    *2 Detent Spring
    1. Remove the bolt, detent spring cover and the detent spring from the transmission valve body assembly.
    2. Remove the 19 bolts and the transmission valve body assembly from the automatic transmission case sub-assembly.
      GTY469869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the manual valve connecting rod sub-assembly from the manual valve lever sub-assembly.
      GTY456683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Valve Connecting Rod Sub-assembly
      *2 Manual Valve Lever Sub-assembly
  21. REMOVE TRANSMISSION CASE GASKET 
    GTY466470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 3 transmission case gaskets from the automatic transmission case sub-assembly.
  22. REMOVE BRAKE DRUM GASKET 
    GTY466461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 3 brake drum gaskets from the automatic transmission case sub-assembly.
  23. REMOVE CHECK BALL BODY 
    GTY459111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Check Ball Body
    *2 Compression Spring
    1. Remove the check ball body and the compression spring from the automatic transmission case sub-assembly.
  24. REMOVE C-2 ACCUMULATOR PISTON 
    1. While blowing compressed air into the oil hole, remove the C-2 accumulator piston and spring from the automatic transmission case sub-assembly.
      NOTE:

      Take care as the C-3 and B-3 accumulator pistons may jump out.

      GTY466462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-2 accumulator piston.
    3. Using a screwdriver, remove the snap ring and the spring sub-assembly from the C-2 accumulator piston.
      GTY468314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the C-2 accumulator piston.

      HINT: 

      Tape the screwdriver tip before use.

  25. REMOVE B-3 ACCUMULATOR PISTON 
    1. While blowing compressed air into the oil hole, remove the B-3 accumulator piston and spring from the automatic transmission case sub-assembly.
      NOTE:

      Take care as the C-3 accumulator piston may jump out.

    2. Remove the 2 O-rings from the B-3 accumulator piston.
    3. Using a screwdriver, remove the snap ring and the spring sub-assembly from the B-3 accumulator piston.
      NOTE:

      Be careful not to damage the B-3 accumulator piston.

      HINT: 

      Tape the screwdriver tip before use.

      GTY468314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE C-3 ACCUMULATOR PISTON 
    1. While blowing compressed air into the oil hole, remove the C-3 accumulator piston and 2 springs from the automatic transmission case sub-assembly.
      GTY466463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-3 accumulator piston.
    3. Using a screwdriver, remove the snap ring and the spring sub-assembly from the C-3 accumulator piston.
      NOTE:

      Be careful not to damage the C-3 accumulator piston.

      HINT: 

      Tape the screwdriver tip before use.

      GTY468314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE B-1 ACCUMULATOR VALVE 
    GTY468491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the B-1 accumulator valve and spring from the automatic transmission case sub-assembly.
  28. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 3 bolts and parking lock pawl bracket from the automatic transmission case sub-assembly.
      GTY466464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    GTY470782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the parking lock rod sub-assembly from the manual valve lever sub-assembly.
  30. REMOVE PARKING LOCK PAWL SHAFT 
    GTY460591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Parking Lock Pawl
    *2 E-ring
    *3 Parking Lock Pawl Shaft
    *4 Torsion Spring
    1. Pull out the parking lock pawl shaft from the front side, and remove the parking lock pawl and torsion spring from the automatic transmission case sub-assembly.
    2. Remove the E-ring from the parking lock pawl shaft.
  31. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a screwdriver and a hammer, cut off the spacer and remove it from the manual valve lever shaft.
      GTY462926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the manual valve lever shaft.

      HINT: 

      Tape the screwdriver tip before use.

    2. Using a pin punch (3 mm) and a hammer, drive out the spring pin from the manual valve lever sub-assembly.
      GTY103511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Slowly drive out the spring pin so that it does not fall into the automatic transmission case sub-assembly.

    3. Pull the manual valve lever shaft out through the automatic transmission case sub-assembly and remove the manual valve lever sub-assembly from the manual valve lever shaft.
  32. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    GTY459036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Protective Tape
    *a RH Side
    *b LH Side
    1. Using a screwdriver, pry out the 2 manual valve lever shaft oil seals from the automatic transmission case sub-assembly.
      NOTE:

      Be careful not to damage the automatic transmission case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

  33. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 9 bolts.
      GTY142798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pull out the oil pump assembly from the automatic transmission case sub-assembly.
      GTY460899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the oil pump assembly or automatic transmission case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    3. Remove the No. 1 thrust bearing race from the oil pump assembly.
      GTY458502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Thrust Bearing Race
      *2 Oil Pump Assembly
      *3 O-ring
    4. Remove the O-ring from the oil pump assembly.
  34. REMOVE CLUTCH DRUM AND INPUT SHAFT ASSEMBLY 
    1. Remove the clutch drum and input shaft assembly from the automatic transmission case sub-assembly.
      GTY466466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clutch drum thrust washer, thrust needle roller bearing, input shaft front thrust bearing race and input shaft front thrust needle roller bearing from the clutch drum and input shaft assembly.
      GTY461460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Input Shaft Front Thrust Bearing Race
      *3 Input Shaft Front Thrust Needle Roller Bearing
      *4 Clutch Drum Thrust Washer
  35. REMOVE NO. 2 ONE-WAY CLUTCH ASSEMBLY 
    1. Remove the No. 2 one-way clutch assembly and the input shaft clutch drum thrust washer from the clutch drum and input shaft assembly.
      GTY470933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 One-way Clutch Assembly
      *2 Input Shaft Clutch Drum Thrust Washer
  36. FIX CLUTCH DRUM AND INPUT SHAFT ASSEMBLY 
    1. Place the oil pump assembly onto the torque converter assembly, and then place the clutch drum and input shaft assembly onto the oil pump assembly.
      GTY466770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Torque Converter Assembly
      *2 Oil Pump Assembly
  37. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the reverse clutch piston sub-assembly.
      GTY461859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the reverse clutch piston sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the reverse clutch hub sub-assembly from the reverse clutch drum sub-assembly.
      GTY466460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE REVERSE CLUTCH REACTION SLEEVE 
    1. Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.
      GTY466457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE REVERSE CLUTCH DISC (for NO. 3 CLUTCH) 
    1. Remove the clutch cushion plate, reverse clutch flange, 4 reverse clutch discs and 3 reverse clutch plates from the reverse clutch hub sub-assembly.
      GTY466214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Clutch Cushion Plate
      *2 Reverse Clutch Flange
      *3 Reverse Clutch Disc
      *4 Reverse Clutch Plate
  40. INSPECT REVERSE CLUTCH DISC (for NO. 3 CLUTCH) 

    See step  33

  41. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the forward clutch hub sub-assembly and No. 3 clutch hub thrust washer from the reverse clutch drum sub-assembly.
      GTY470155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Forward Clutch Hub Sub-assembly
      *2 No. 3 Clutch Hub Thrust Washer
    2. Remove the 2 thrust needle roller bearings and No. 2 thrust bearing race from the forward clutch hub sub-assembly.
      GTY458754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 No. 2 Thrust Bearing Race
  42. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY 

    See step  32

  43. REMOVE COAST CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the coast clutch hub sub-assembly from the reverse clutch drum sub-assembly.
      GTY466455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE NO. 4 ONE-WAY CLUTCH ASSEMBLY 
    1. Remove the No. 4 one-way clutch assembly and No. 2 clutch hub thrust washer from the coast clutch hub sub-assembly.
      GTY457808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Coast Clutch Hub Sub-assembly
      *2 No. 2 Clutch Hub Thrust Washer
      *3 No. 4 One-way Clutch Assembly
  45. INSPECT NO. 4 ONE-WAY CLUTCH ASSEMBLY 

    See step  21

  46. REMOVE FORWARD CLUTCH DISC (for NO. 1 CLUTCH) 
    1. Using a screwdriver, remove the snap ring from the input shaft sub-assembly.
      GTY468140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the input shaft sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the forward clutch flange, 4 forward clutch discs, 4 forward clutch plates and clutch cushion plate from the input shaft sub-assembly.
      GTY458149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Forward Clutch Flange
      *2 Forward Clutch Disc
      *3 Forward Clutch Plate
      *4 Clutch Cushion Plate
  47. INSPECT FORWARD CLUTCH DISC (for NO. 1 CLUTCH) 

    See step  30

  48. REMOVE COAST CLUTCH DISC (for NO. 4 CLUTCH) 
    1. Using a screwdriver, remove the snap ring from the forward clutch piston sub-assembly.
      GTY461050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the forward clutch piston sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the coast clutch flange, 4 coast clutch discs and 4 coast clutch plates from the forward clutch piston sub-assembly.
      GTY461210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Coast Clutch Flange
      *2 Coast Clutch Disc
      *3 Coast Clutch Plate
  49. INSPECT COAST CLUTCH DISC (for NO. 4 CLUTCH) 

    See step  28

  50. REMOVE INPUT SHAFT SUB-ASSEMBLY 
    1. Remove the thrust needle roller bearing and input shaft rear thrust bearing race from the input shaft sub-assembly.
      GTY464211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Input Shaft Rear Thrust Bearing Race
    2. Remove the input shaft sub-assembly from the reverse clutch drum sub-assembly.
      GTY456973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 4 clutch drum oil seal rings from the input shaft sub-assembly.
      GTY466451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE NO. 1 CLUTCH BALANCER 
    GTY459480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly with a press.
      • SST: 09387-00110 
    2. Using SST, remove the snap ring from the input shaft sub-assembly.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the No. 1 clutch balancer and forward clutch return spring sub-assembly from the input shaft sub-assembly.
      GTY461511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Clutch Balancer
      *2 Forward Clutch Return Spring Sub-assembly
    4. Remove the D-ring from the No. 1 clutch balancer.
      GTY465295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 D-ring
  53. REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY 
    1. Hold the forward clutch piston sub-assembly and apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the input shaft sub-assembly to remove the forward clutch piston sub-assembly.
      GTY466446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the coast clutch piston from the forward clutch piston sub-assembly.
      GTY467822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Coast Clutch Piston
      *2 Forward Clutch Piston Sub-assembly
    3. Remove the O-ring from the input shaft sub-assembly.
      GTY464301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  54. REMOVE REVERSE CLUTCH FLANGE 
    1. Remove the reverse clutch flange from the reverse clutch drum sub-assembly.
      GTY470778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE DIRECT CLUTCH DISK (for NO. 2 CLUTCH) 
    1. Using a screwdriver, remove the 2 snap rings from the reverse clutch drum sub-assembly.
      GTY459720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the reverse clutch drum sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the direct clutch flange, 5 direct clutch discs and 5 direct clutch plates from the reverse clutch drum sub-assembly.
      GTY459041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Direct Clutch Flange
      *2 Direct Clutch Disc
      *3 Direct Clutch Plate
  56. INSPECT DIRECT CLUTCH DISK (for NO. 2 CLUTCH) 

    See step  24

  57. REMOVE NO. 3 CLUTCH BALANCER 
    1. Place SST on the No. 3 clutch balancer, and compress the reverse clutch return spring sub-assembly with a press.
      • SST: 09387-00070 
      GTY465762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the snap ring from the reverse clutch drum sub-assembly.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the No. 3 clutch balancer and reverse clutch return spring sub-assembly from the reverse clutch piston sub-assembly.
      GTY465408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Clutch Balancer
      *2 Reverse Clutch Return Spring Sub-assembly
    4. Remove the O-ring from the reverse clutch piston sub-assembly.
      GTY467305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  58. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY 

    See step  23

  59. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY 
    1. Remove the reverse clutch piston sub-assembly from the reverse clutch drum sub-assembly.
      GTY468247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Reverse Clutch Piston Sub-assembly
      *2 Reverse Clutch Drum Sub-assembly
    2. Remove the O-ring from the reverse clutch piston sub-assembly.
      GTY464878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
    3. Remove the O-ring from the reverse clutch drum sub-assembly.
      GTY462296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  60. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY 
    1. Place SST on the No. 2 clutch balancer, and compress the direct clutch return spring sub-assembly with a press.
      GTY458466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09320-89010 
    2. Using SST, remove the snap ring from the reverse clutch drum sub-assembly.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the reverse clutch drum sub-assembly.
      GTY462235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Clutch Balancer
      *2 O-ring
      *3 Direct Clutch Return Spring Sub-assembly
    4. Remove the O-ring from the No. 2 clutch balancer.
    5. Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the reverse clutch drum sub-assembly.
      GTY456800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the direct clutch piston sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    6. Remove the 2 O-rings from the direct clutch piston sub-assembly.
      GTY465941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  61. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY 

    See step  22

  62. REMOVE NO. 3 BRAKE DISC (2ND BRAKE DISC SET) 
    1. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.
      NOTE:

      Be careful not to damage the automatic transmission case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

      GTY462774Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
    2. Remove the No. 3 brake flange, 3 No. 3 brake discs and 3 No. 3 brake plates from the automatic transmission case sub-assembly.
      GTY459991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Brake Flange
      *2 No. 3 Brake Disc
      *3 No. 3 Brake Plate
  63. INSPECT NO. 3 BRAKE DISC (2ND BRAKE DISC SET) 

    See step  18

  64. REMOVE 2ND BRAKE CYLINDER 
    1. Using SST, remove the snap ring from the automatic transmission case sub-assembly.
      • SST: 09350-30020 
        1. 09350-07060
      GTY468825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2nd brake cylinder from the automatic transmission case sub-assembly.
      GTY470614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE 2ND BRAKE PISTON 
    1. Using a screwdriver, remove the snap ring and the No. 3 brake piston return spring sub-assembly from the 2nd brake cylinder.
      GTY461222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 No. 3 Brake Piston Return Spring Sub-assembly
      *3 2nd Brake Cylinder
      NOTE:

      Be careful not to damage the 2nd brake cylinder.

      HINT: 

      Tape the screwdriver tip before use.

    2. Hold the 2nd brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.
      GTY466429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 O-rings from the 2nd brake piston.
      GTY463145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  66. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 

    See step  17

  67. REMOVE ONE-WAY CLUTCH ASSEMBLY 
    1. Remove the one-way clutch assembly and No. 1 planetary carrier thrust washer from the automatic transmission case sub-assembly.
      GTY466863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 One-way Clutch Assembly
      *2 No. 1 Planetary Carrier Thrust Washer
  68. INSPECT ONE-WAY CLUTCH ASSEMBLY 

    See step  14

  69. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Remove the front planetary gear assembly and one-way clutch inner race sub-assembly from the automatic transmission case sub-assembly.
      GTY468672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 One-way Clutch Inner Race Sub-assembly
      *2 Front Planetary Gear Assembly
    2. Remove the front planetary flange rear thrust bearing race, front planetary flange thrust needle roller bearing and No. 2 planetary carrier thrust washer from the automatic transmission case sub-assembly.
      GTY459513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Planetary Flange Rear Thrust Bearing Race
      *2 Front Planetary Flange Thrust Needle Roller Bearing
      *3 No. 2 Planetary Carrier Thrust Washer
  70. INSPECT FRONT PLANETARY GEAR ASSEMBLY 

    See step  13

  71. REMOVE FRONT PLANETARY RING GEAR 
    1. Remove the front planetary ring gear from the automatic transmission case sub-assembly.
      GTY465574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE CENTER PLANETARY RING GEAR 
    1. Using a screwdriver, remove the snap ring from the front planetary ring gear.
      GTY467529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the front planetary ring gear.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the center planetary ring gear from the front planetary ring gear.
    3. Using a screwdriver, remove the snap ring from the center planetary ring gear.
      GTY458883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the center planetary ring gear.

      HINT: 

      Tape the screwdriver tip before use.

    4. Remove the front planetary ring gear flange sub-assembly from the center planetary ring gear.
  73. REMOVE NO. 1 BRAKE DISC 
    GTY464039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 No. 1 Brake Flange
    *2 No. 1 Brake Disc
    *3 No. 1 Brake Plate
    1. Remove the No. 1 brake flange, 3 No. 1 brake discs and 3 No. 1 brake plates from the automatic transmission case sub-assembly.
  74. INSPECT NO. 1 BRAKE DISC 

    See step  16

  75. REMOVE NO. 1 BRAKE CYLINDER 
    1. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.
      GTY470595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the automatic transmission case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the brake piston return spring sub-assembly and No. 1 brake cylinder from the automatic transmission case sub-assembly.
      GTY469636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Brake Piston Return Spring Sub-assembly
      *2 No. 1 Brake Cylinder
  76. REMOVE NO. 1 BRAKE PISTON 
    1. Hold the No. 1 brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the No. 1 brake cylinder to remove the No. 1 brake piston.

      HINT: 

      If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

      GTY466425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the No. 1 brake piston.
      GTY457208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  77. REMOVE NO. 2 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.
      GTY468587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the automatic transmission case sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the 2 No. 2 brake flanges, 4 No. 2 brake discs, 3 No. 2 brake plates and No. 2 brake piston return spring sub-assembly from the automatic transmission case sub-assembly.
      GTY470604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Disc
      *3 No. 2 Brake Plate
      *4 No. 2 Brake Piston Return Spring Sub-assembly
  78. INSPECT NO. 2 BRAKE DISC 

    See step  9

  79. INSPECT NO. 2 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 

    See step  10

  80. REMOVE NO. 2 BRAKE PISTON 
    1. Hold the No. 2 brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transmission case to remove the No. 2 brake piston.
      GTY466428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

    2. Remove the 2 O-rings from the No. 2 brake piston.
      GTY466623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  81. REMOVE NO. 2 BRAKE CYLINDER 
    1. Remove the No. 2 brake cylinder from the automatic transmission case sub-assembly.
      GTY457711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  82. REMOVE CENTER PLANETARY GEAR ASSEMBLY 
    1. Remove the thrust needle roller bearing, No. 4 thrust bearing race, center planetary gear assembly and planetary sun gear from the automatic transmission case sub-assembly.
      GTY458565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 No. 4 Thrust Bearing Race
      *3 Center Planetary Gear Assembly
      *4 Planetary Sun Gear
  83. INSPECT CENTER PLANETARY GEAR ASSEMBLY 

    See step  8

  84. REMOVE INTERMEDIATE SHAFT 
    1. Using SST, remove the snap ring from the automatic transmission case sub-assembly.
      GTY462302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09350-30020 
        1. 09350-07060
    2. Remove the intermediate shaft together with the No. 3 one-way clutch assembly from the automatic transmission case sub-assembly.
      GTY466419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  85. REMOVE NO. 3 ONE-WAY CLUTCH ASSEMBLY 
    1. Remove the No. 3 one-way clutch assembly and one-way clutch inner race from the intermediate shaft.
      GTY466359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 One-way Clutch Assembly
      *2 One-way Clutch Inner Race
  86. INSPECT NO. 3 ONE-WAY CLUTCH ASSEMBLY 

    See step  7

  87. REMOVE REAR PLANETARY RING GEAR 
    1. Remove the rear planetary ring gear, No. 7 thrust bearing race, thrust needle roller bearing and No. 8 thrust bearing race from the intermediate shaft.
      GTY464926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Planetary Ring Gear
      *2 No. 7 Thrust Bearing Race
      *3 Thrust Needle Roller Bearing
      *4 No. 8 Thrust Bearing Race
  88. INSPECT REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY 

    See step  6

  89. INSPECT INTERMEDIATE SHAFT 

    See step  5

  90. REMOVE REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the rear planetary ring gear.
      GTY457224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Protective Tape
      NOTE:

      Be careful not to damage the rear planetary ring gear.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the rear planetary ring gear flange sub-assembly from the rear planetary ring gear.
  91. REMOVE BRAKE PLATE STOPPER SPRING 
    GTY466416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the brake plate stopper spring from the automatic transmission case sub-assembly.
  92. REMOVE NO. 4 BRAKE DISC 
    GTY468848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 No. 4 Brake Flange
    *2 No. 4 Brake Disc
    *3 No. 4 Brake Plate
    1. Remove the 2 No. 4 brake flanges, 5 No. 4 brake discs and 4 No. 4 brake plates from the automatic transmission case sub-assembly.
  93. INSPECT NO. 4 BRAKE DISC 

    See step  4

  94. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Remove the rear planetary gear assembly from the automatic transmission case sub-assembly.
      GTY456606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust bearing race, thrust needle roller bearing and No. 9 thrust bearing race from the rear planetary gear assembly.
      GTY463889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 No. 9 Thrust Bearing Race
    3. Remove the thrust needle roller bearing from the automatic transmission case sub-assembly.
      GTY466415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  95. INSPECT REAR PLANETARY GEAR ASSEMBLY 

    See step  2

  96. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the 1st and reverse brake return spring sub-assembly and compress the 1st and reverse brake return spring sub-assembly.
      GTY460022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      • SST: 09350-30020 
        1. 09350-07050
    2. Using SST, remove the snap ring and 1st and reverse brake return spring sub-assembly from the automatic transmission case sub-assembly.
      • SST: 09350-30020 
        1. 09350-07070
  97. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 

    See step  1

  98. REMOVE BRAKE APPLY TUBE 
    1. Remove the brake apply tube from the automatic transmission case sub-assembly.
      GTY113970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  99. REMOVE 1ST AND REVERSE BRAKE PISTON 
    1. Hold the 1st and reverse brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transmission case to remove the 1st and reverse brake piston.
      GTY143664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

    2. Remove the O-ring from the 1st and reverse brake piston.
  100. REMOVE BRAKE REACTION SLEEVE 
    GTY463177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using SST, remove the brake reaction sleeve from the automatic transmission case sub-assembly.
      • SST: 09350-30020 
        1. 09350-07080
    2. Remove the 2 O-rings from the brake reaction sleeve.
  101. REMOVE NO. 4 BRAKE PISTON 
    1. Using SST, remove the No. 4 brake piston from the automatic transmission case sub-assembly.
      • SST: 09350-30020 
        1. 09350-07090
      GTY466878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the No. 4 brake piston.
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