DTC B1500: Fuel Sender Open Detected [08/2019 - ]: Procedure

1. Using the Techstream, read the Data List.

   Refer to DATA LIST / ACTIVE TEST [08/2019 - ]

   BODY ELECTRICAL > COMBINATION METER > DATA LIST
   
   

   Tester Display	Measurement Item / Range	Normal Condition	Diagnostic Note
   Fuel Input	Fuel input signal / Min.: 0, Max. 127.5 L	Fuel receiver gauge indicates F: 78.3 Fuel receiver gauge indicates 3/4: 62.2 Fuel receiver gauge indicates 1/2: 46.1 Fuel receiver gauge indicates 1/4: 27.4 Fuel receiver gauge indicates E: 8.7	Unit: Liters

   OK

   Fuel level data can be displayed on the Techstream.

   Result

   Proceed to
   OK
   NG

Result: 

OK 

REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [08/2019 - ] 

Result: 

NG 

See step  2

1. Disconnect the G3 combination meter assembly connector.
2. Disconnect the S4 fuel suction plate sub-assembly connector.
3. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   G3-26 (L) - S4-2	Always	Below 1 Ω
   G3-2 (E3) - S4-3	Always	Below 1 Ω
   G3-20 (MGND) - Body ground	Always	Below 1 Ω
   G3-26 (L) or S4-2 - Body ground	Always	10 kΩ or higher

   Result

   Proceed to
   OK
   NG

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

Result: 

OK 

See step  3

1. Remove the fuel sender gauge assembly.

   Refer to REMOVAL [08/2015 - ]

2. Inspect the fuel sender gauge assembly.

   Refer to INSPECTION [08/2015 - ]

   Result

   Proceed to
   OK
   NG

Result: 

NG 

REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [08/2015 - ] 

Result: 

OK 

See step  4

1. Remove the fuel suction plate sub-assembly.

   Refer to REMOVAL [08/2015 - ]

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Upper Side
   *b	Lower Side (to Fuel Sender Gauge Assembly)

2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   A-2 - B-2	Always	Below 1 Ω
   A-3 - B-3	Always	Below 1 Ω

   Result

   Proceed to
   OK
   NG

Result: 

OK 

REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [08/2019 - ] 

Result: 

NG 

REPLACE FUEL SUCTION PLATE SUB-ASSEMBLY. Refer to  REMOVAL [08/2015 - ]