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Home >> Lexus >> 2016 >> LX 570 >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case (Service Information) >> Transfer Assembly >> Installation [09/2015 - ] >> Procedure

Installation [09/2015 - ]: Procedure

  1. INSTALL TRANSFER ASSEMBLY 
    1. Install the transfer assembly with the 8 bolts.

      Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

      NOTE:

      Take care not to damage the adaptor oil seal with the transfer input shaft spline.

    2. Install the bracket with the bolt.
      GTY573031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

    3. Attach the 2 clamps.
    4. w/ Temperature Sensor:

      Connect the 3 connectors and attach the 3 clamps.

      GTY573019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. w/o Temperature Sensor:

      Connect the 2 connectors and attach the 3 clamps.

      GTY573020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the transfer breather hose sub-assembly and attach the 2 clamps.
  2. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 7

  3. INSTALL NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8

  4. INSTALL GROUND WIRE 
    1. Install the ground wire with the 2 bolts.

      for Transfer Side 

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      for Vehicle Side:

      for Type A 

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

      for Type B 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      GTY605194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Type A or B can be distinguished by confirming the mark on the bolt.

      GTY833037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      * A for Type A
      * B for Type B
  5. CONNECT OIL COOLER TUBE 

    Refer to PROCEDURE - Step 10

  6. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    Refer to INSTALLATION [09/2015 - ]

  7. INSTALL PROPELLER SHAFT ASSEMBLY 

    Refer to INSTALLATION [09/2015 - ]

  8. INSTALL FRONT PROPELLER SHAFT ASSEMBLY 

    Refer to INSTALLATION [09/2015 - ]

  9. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 14

  10. INSTALL OIL PAN PROTECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 31

  11. ADD TRANSFER OIL 

    See step  2)

  12. CHECK FOR TRANSFER OIL LEAK 
  13. INSTALL NO. 2 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 18

  14. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 19

  15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 15

  16. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 16