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Installation [10/2015 - ]: Procedure

  1. INSTALL REAR LOWER COIL SPRING INSULATOR 
    1. Install the rear lower coil spring insulator to the rear No. 2 suspension arm assembly.
  2. INSTALL REAR UPPER COIL SPRING INSULATOR 
    1. Install the rear upper coil spring insulator to the rear coil spring.
  3. INSTALL REAR COIL SPRING 
    1. Install SST to the rear coil spring with the identification marks on the rear coil spring positioned as shown in illustration.
      • SST: 09727-00120 
      • SST: 09727-30022 
        1. 09727-00010
        2. 09727-00031
      GTY685194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Identification Mark
      Upper Side
      WARNING:
      • Do not perform the work without checking to make sure that the claws of the hooks are securely engaged.
        GTY613069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
      • Do not install SST when the distances between the SST arms or the number of coils of the coil spring between the hooks are not the same.
        GTY613067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
      • Make sure that the hooks of the upper and lower arms are attached to the coil spring so that the distance between the hooks is as large as possible.
        GTY613063Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
    2. Install the stopper plates to the hooks of SST.
      GTY624422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Stopper Plate
      WARNING:
      • Do not perform the work if the stopper plates is not securely installed.
      • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
    3. Using SST, compress the rear coil spring.
      WARNING:
      • If the coil spring bends while using SST, stop immediately and reattach SST correctly.
        GTY613065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
      • Do not compress the coil spring to the point where the coils touch each other.
        GTY613066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
      • Do not use an impact wrench.
        GTY672613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • The threads may be stripped, or the sudden compression may result in slack that causes the hooks to slip off, causing the spring to fly out and possibly resulting in injury.
    4. Temporarily install the rear coil spring with SST and rear upper coil spring insulator to the rear No. 2 suspension arm assembly.
      NOTE:
      • Make sure to install the rear coil spring with the identification mark facing downward.
      • Install the rear coil spring so that the identification mark is positioned as shown in the illustration.
      • If SST contacts the vehicle body, adjust the installation position of SST so that it does not contact the vehicle body.
      GTY616945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Identification Mark
      *b 45° or less
    5. Using a transmission jack and wooden block, slowly jack up the rear No. 2 suspension arm assembly and then temporarily install the rear No. 2 suspension arm assembly to the rear axle assembly with the bolt and nut.
      WARNING:
      • Do not raise the jack up too high.
        GTY613081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • The vehicle could fall, resulting in a serious accident.
      NOTE:
      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
      • When jacking up the rear No. 2 suspension arm assembly, be sure to jack it up slowly.
      • Make sure to perform this operation with the vehicle kept as low as possible.

      HINT: 

      Insert the bolt with the threaded end facing the front of the vehicle.

    6. Remove SST from the rear coil spring.
      NOTE:

      Do not use an impact wrench. It will damage SST.

    7. Check that the rear upper coil spring insulator and rear lower coil spring insulator are installed as shown in the illustration.
      GTY650907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Upper Coil Spring Insulator
      *2 Rear Lower Coil Spring Insulator
  4. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY 
    1. Temporarily install the rear shock absorber assembly to the rear No. 2 suspension arm assembly with the bolt and nut.
      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      HINT: 

      Insert the bolt with the threaded end facing the front of the vehicle.

  5. INSTALL REAR STABILIZER LINK ASSEMBLY 

    See step  3

  6. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    1. Temporarily install the rear No. 1 suspension arm assembly to the rear axle assembly with the bolt and nut.
      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      HINT: 

      Insert the bolt with the threaded end facing the front of the vehicle.

  7. CONNECT REAR STEERING TIE ROD ASSEMBLY 

    See step  5

  8. STABILIZE SUSPENSION 

    See step  11, or See step  11

  9. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY 
    1. Install the rear No. 2 suspension arm assembly (rear axle assembly side) with the bolt.

      Torque: 145 N*m (1479 kgf*cm, 107 ft.*lbf) 

      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  10. INSTALL REAR SHOCK ABSORBER ASSEMBLY 

    See step  13, or See step  13

  11. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    1. Install the rear No. 1 suspension arm assembly (rear axle assembly side) with the bolt.

      Torque: 90 N*m (918 kgf*cm, 66 ft.*lbf) 

      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  12. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY 
    1. Install the rear height control sensor sub-assembly to the rear No. 1 upper control arm assembly with the nut.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

  13. INSTALL REAR SUSPENSION ARM COVER 

    See step  14

  14. INSTALL REAR WHEEL 

    Refer to PROCEDURE - Step 1

  15. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [10/2015 - ]

  16. INITIALIZE HEIGHT CONTROL SENSOR SIGNAL 

    Refer to INITIALIZATION [10/2015 - ]

  17. ADJUST HEADLIGHT AIMING 

    Refer to ADJUSTMENT [10/2015 - ]