Installation [09/2020 - 11/2021]: Procedure
- INSTALL FRONT DISC
- Check the identification mark to determine the installation side.
*a Identification Mark Identification Mark Installation Position L LH Side R RH Side NOTE:Correctly install the front disc by checking the mark "R" or "L" engraved on the back of it.
- When reusing the front disc:
- When replacing the front disc:
- Inspect the front disc runout.
See step 5
- Select the installation position where the front disc has minimal runout, and install the front disc.
- Inspect the front disc runout.
- Using a 5 mm hexagon socket wrench, install the bolt.
Torque: 20.0 N.m (204 kgf/cm, 15 ft.lbf)
NOTE:- Do not apply excessive force to the bolt and front disc.
- Confirm that the head of the bolt is not protruding from the surface of the disc.
- Check the identification mark to determine the installation side.
- INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY
- Install the front disc brake cylinder assembly to the steering knuckle with the 2 bolts.
Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf)
- Install the front disc brake cylinder assembly to the steering knuckle with the 2 bolts.
- CONNECT FRONT FLEXIBLE HOSE
- Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.
Torque: 39.2 N.m (400 kgf/cm, 29 ft.lbf)
NOTE:Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.
- Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.
- INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT
- Install the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim to each front disc brake pad.NOTE:
- Make sure that the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim are installed in the correct position.
- As shown in the illustration, the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim can be identified by length, with B being longer than A.
- When replacing the front disc brake pads with new ones, make sure to replace the front disc brake anti-squeal shim kit at the same time.
*1 Front Disc Brake Pad *2 Front No. 1 Disc Brake Anti-squeal Shim *3 Front No. 2 Disc Brake Anti-squeal Shim
- Install the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim to each front disc brake pad.
- INSTALL FRONT DISC BRAKE PAD
- Install the 2 front disc brake pads to the front disc brake cylinder assembly.NOTE:
- The front disc brake pad with the pad wear indicator is positioned on the inside of the vehicle.
- Install the front disc brake pads in the correct directions.
- There should be no oil or grease on the friction surfaces of the front disc brake pads and front disc.
*1 Outer Pad *2 Inner Pad *3 Pad Wear Indicator Direction of Disc Rotation for Forward Movement - Install the front disc brake anti-rattle spring to the front disc brake cylinder assembly.
- While pushing the front disc brake anti-rattle spring against the front disc brake cylinder assembly, install the front disc brake anti-rattle with hole pin to the front disc brake cylinder assembly.
- Install the pin hold clip to the front disc brake anti-rattle with hole pin.
- Install the 2 front disc brake pads to the front disc brake cylinder assembly.
- BLEED BRAKE LINE
Refer to BLEEDING [09/2020 - 11/2021]
- INSTALL FRONT WHEEL
Refer to PROCEDURE - Step 1