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Home >> Lexus >> 2012 >> IS F >> Repair and Diagnosis >> Quick Lookups >> Technical Bulletins >> Campaigns >> Anti-Theft Systems >> Product Update DLB - Internal Trunk Release Lever (Handle) Certain 2006 Through Early 2013 Model Year Is 250, Is 350 And Is-F, Certain 2007 Through Early 2013 Model Year Es 350 And Es 300H, And Certain 2013 Model Year GS 350 And GS 450H Vehicles (L-CP-DLB)

Product Update DLB - Internal Trunk Release Lever (Handle) Certain 2006 Through Early 2013 Model Year Is 250, Is 350 And Is-F, Certain 2007 Through Early 2013 Model Year Es 350 And Es 300H, And Certain 2013 Model Year GS 350 And GS 450H Vehicles (L-CP-DLB)

Publication date: 2013-02-14
Reference number: L-CP-DLB

PRODUCT UPDATE DLB - INTERNAL TRUNK RELEASE LEVER (HANDLE) CERTAIN 2006 THROUGH EARLY 2013 MODEL YEAR IS 250, IS 350 AND IS-F, CERTAIN 2007 THROUGH EARLY 2013 MODEL YEAR ES 350 AND ES 300H, AND CERTAIN 2013 MODEL YEAR GS 350 AND GS 450H VEHICLES

PRODUCT UPDATE DLB - INTERNAL TRUNK RELEASE LEVER (HANDLE) CERTAIN 2006 THROUGH EARLY 2013 MODEL YEAR IS 250, IS 350 AND IS-F, CERTAIN 2007 THROUGH EARLY 2013 MODEL YEAR ES 350 AND ES 300H, AND CERTAIN 2013 MODEL YEAR GS 350 AND GS 450H VEHICLES

SERVICE CAMPAIGN BULLETIN

Reference Number(s): L-CP-DLB, Date of Issue:  February 14, 2013
LEXUS: Certain 2006 through Early 2013 Model Year IS 250, IS 350 and IS-F, Certain 2007 through Early 2013 Model Year ES 350 and ES 300h, and Certain 2013 Model Year GS 350 and GS 450h Vehicles
SERVICE CATEGORY: Special Service Campaign
COPYRIGHT: © 2018 Lexus, a division of Toyota Motor Sales, USA License Agreement TMS1002

SUBJECT

Product Update DLB - Internal Trunk Release Lever (Handle) Certain 2006 through Early 2013 Model Year IS 250, IS 350 and IS-F, Certain 2007 through Early 2013 Model Year ES 350 and ES 300h, and Certain 2013 Model Year GS 350 and GS 450h Vehicles 

Dear Dealer Principal:

As previously communicated in December 2012, Lexus discovered that the trunk release lever (handle) in some model vehicles can break if not pulled in the direction specified on the handle. The part has been changed in production and parts have been prepared to support a product update for existing customer vehicles.

The purpose of this communication is to advise you that we will be contacting customers advising them of the product update. Notifications will be sent to owners of covered vehicles beginning in late February, 2013.

CONDITION

The vehicles covered by this Product Update are equipped with an internal trunk release lever (handle) located inside of the trunk compartment. The handle makes it possible for a person trapped inside the trunk to escape from the compartment. If the handle is not pulled in the direction indicated* on the lever, the lever may break and not open the trunk.

*This information is also available in the Owner's Manual.

Lexus will replace the handle with a new one made of a different material at no charge  for a limited time through February 28, 2016 

There are approximately 720,000 IS, ES and GS vehicles covered by this product update.

IDENTIFICATION OF COVERED VEHICLES

COVERED VEHICLES IDENTIFICATION

MODEL WMI JTH VDS START FINISH
ES 300H JTH 2013 BW1GG 2000142 2014201
ES 350 JTH 2007 BJ46G 2000122 2154865
2008 BJ46G 2152373 2274244
2009 BJ46G 2272246 2342372
2010 BK1EG 2341225 2414572
2011 BK1EG 2413336 2472840
2012 BK1EG 2471873 2513315
2013 BK1GG 2000152 2036105
GS 350 JTH 2013 BE1BL 5000150 5019003
CE1BL 5000125 5013887
GS 450H JTH 2013 BS1BL 5000157 5005497
IS F JTH 2008 BP262 5000156 5004828
2009 BP262 5004658 5006738
2010 BP5C2 5006743 5008082
2011 BP5C2 5008080 5009726
2012 BP5C2 5009692 5010859
2013 BP5C2 5010828 5011046
IS 250 JTH 2006 BK262 2000010 2021611
5000018 5025772
2007 BK262 2021159 2058542
5025773 5050845
2008 BK262 2057792 2082748
5050849 5086447
2009 BK262 2082750 2094284
5086448 5107246
2010 BF5C2 2094264 2100284
5107249 5129060
2011 BF5C2 2100134 2101920
5129064 5156853
2012 BF5C2 2101792 2103133
5156194 5184999
2013 BF5C2 2103127 2103181
5184062 5189632
IS 250 AWD JTH 2006 CK262 2000002 2008675
5000013 5007908
2007 CK262 2008542 2019897
5007909 5015612
2008 CK262 2019898 2027723
5015613 5027611
2009 CK262 2027724 2032532
5027612 5036006
2010 CF5C2 2032533 2034898
5036007 5044700
2011 CF5C2 2034899 2035500
5044623 5052754
2012 CF5C2 2035323 2036050
5052402 5060750
2013 CF5C2 2036051 2036071
5060507 5062515
IS 350 JTH 2006 BE262 2000000 2007084
5000018 5011869
2007 BE262 2006942 2013016
5011408 5017246
2008 BE262 2013017 2016302
5017247 5021818
2009 BE262 2016275 2017388
5021819 5023468
2010 BE5C2 2017389 2017712
5023469 5025230
2011 BE5C2 5025210 5028448
CE5C2 5000105 5002049
2012 BE5C2 5028291 5031233
CE5C2 5002050 5003020
2013 BE5C2 5031180 5031615
CE5C2 5003012 5003167
NOTE: To take advantage of existing systems and processes, this product update will be identified as "DLB" in Dealer Daily/TIS for affected vehicle identification purposes. Please verify through Dealer Daily/TIS prior to performing the product update. Claims will be denied for any update performed on a vehicle which is not covered by DLB.

NEW AND PRE-OWNED VEHICLES IN DEALER INVENTORY

Although most dealers should have very few, if any, new vehicles in dealer inventory that were produced prior to the product update being implemented, Lexus requests that dealers check new vehicle inventory and replace the trunk release lever in any vehicle requiring it prior to new vehicle delivery. Dealers are also requested to check any pre-owned vehicles in their inventory and to replace the trunk release lever in any vehicle requiring it prior to pre-owned vehicle delivery. Always verify Dealer Daily/TIS to ensure vehicle coverage prior to performing the product update.

TECHNICAL INSTRUCTIONS

Technicians are requested to follow the trunk release lever replacement instructions which are available on TIS.

PARTS ORDERING

The updated trunk release lever has been placed on Dealer Ordering Solution and will be systematically released daily per the limits communicated to each dealership from its facing PDC. Please refer to your Parts Allocation Report for additional details.

PARTS DESCRIPTION

Part Number Parts Name Qty. Per/Veh
04002-81153 Handle, Back Door Inside 1

Each dealership will receive specific dealer ordering criteria in an email from their facing PDC Manager based on Repair Order Volume x PDC Affected UIO. Therefore, it is vital that both Parts and Service work together to coordinate appropriate kit orders. A sample of the Parts Allocation Report has been attached below for your reference.

G08326531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

IMPORTANT PARTS ORDERING UPDATE 

Safety Recall, Service Campaign (SSC/LSC), Customer Support Program (CSP), and Product Update parts will be eligible for the Monthly Parts Return Program. Please refer to Service and Parts Operations Communication 2011-20 for campaign parts that are currently returnable under the Monthly Parts Return Program and additional details  .

WARRANTY CLAIM SUBMISSION INFORMATION

Dealers are required to submit product update claims using the following operation code.

WARRANTY CLAIM DESCRIPTION

Model Op.Code Description Flat Rate Hour
IS 250, IS 350, IS-F, ES 350, ES 300h, GS 350 and GS 450h 3611AA Replace Internal Trunk Release Lever 0.3 hr/vehicle (1)
(1) The flat rate time includes 0.1 hours for administrative costs per unit for the dealership.

As a courtesy to our owners, Lexus will reimburse dealers to provide amenities as needed when performing the product update. Reimbursement limits for amenities are as follows:

MEDIA CONTACTS

It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to Toyota Corporate Communications. (Please do not provide this number to customers. Please provide this contact to only media associates.)

CUSTOMER HANDLING

A Q&A is attached to assist your dealership in responding to any customer concerns. If the customer has any further questions they are requested to contact the Lexus Customer Assistance Center at 1-800-255-3987 Monday through Friday, 5:00 am to 6:00 pm PST, or Saturday, 7:00 am through 4:00 pm Pacific Time.

Thank you for your understanding and cooperation.

LEXUS 

Product Update 

Internal Trunk Release Lever (Handle) - Q&A 

Q1: What is the condition? 

A1: The vehicles covered by this Product Update are equipped with an Internal Trunk Release Lever (Handle) located inside of the trunk compartment. The handle makes it possible for a person trapped inside the trunk to escape from the compartment. If the handle is not pulled in the direction indicated* on the lever, the lever may break and not open the trunk. Lexus is announcing a Product Update to replace the handle with a new one made of a different material at no charge  for a limited time.

*This information is also available in the Owner's Manual.

Q1a: What is the Internal Trunk Release Lever? 

A1a: The Internal Trunk Release Lever is located inside of the trunk compartment. The handle makes it possible for a person trapped inside the trunk to escape from the compartment.

Q1b: Is this a recall? 

A1b: No. This is not a recall, but a Product Update.

Q2: What is Lexus going to do? 

A2: Lexus will replace the handle with a new one made of a different material at no charge  for a limited time.

Q2a: How long will this Product Update be available? 

A2a: Customers are requested to make an appointment to have the handle replaced before February 28, 2016  .

Q3: How long will the update take? 

A3: The update will take approximately 15 minutes. However, it may be necessary for the owner to make the vehicle available for a longer period of time depending on the dealer's work schedule.

Q4: How many and which models are covered by this Product Update? 

A4: There are approximately 720,000 vehicles covered by this Product Update in the U.S.

PRODUCT UPDATE REFERENCE

Model Name Model Year Production Period Number of Vehicles
IS 250/350/F Certain 2006 to 2013 August, 2005 to November, 2012 Approx. 282,000
ES 350/300h Certain 2007 to 2013 February, 2006 to November, 2012 Approx. 412,000
GS 350/450h Certain 2013 December, 2011 to November, 2012 Approx. 26,000
Total Approx. 720,000

Q4a: Are there any other Toyota or Lexus models covered by this Product Update? 

A4a: No. There are no other models covered by this Product Update.

Q5: What if an owner has additional questions or concerns? 

A5: Owners with questions or concerns are asked to please contact the Lexus Customer Assistance Center at 1-800-25-LEXUS Monday through Friday, 5:00 am to 6:00 pm, or Saturday 7:00 am through 4:00 pm Pacific Time.

OWNER NOTIFICATION

[VIN]

Dear Lexus Owner:

At Lexus, we are dedicated to providing vehicles of outstanding quality and value. As part of our continuing efforts to provide superior customer satisfaction, a Product Update is available for a limited time for the following vehicles:

What is the condition? 

Your vehicle is equipped with an Internal Trunk Release Lever (Handle) located inside of the trunk compartment. The handle makes it possible for a person trapped inside the trunk to escape from the compartment. If the handle is not pulled in the direction indicated* on the lever, the lever may break and not open the trunk. Before you are inconvenienced by this condition, Lexus would like to replace the handle with a new one made of a different material at no charge  to you for a limited time.

*This information is also available in your Owner's Manual.

How do you have this Product Update performed? 

Please contact your authorized Lexus dealer and make an appointment  to have the handle replaced before February 28, 2016  . The update will take approximately 15 minutes. However, depending upon the dealer's work schedule, it may be necessary to make your vehicle available for a longer period of time.

You do not need this owner letter to have the Product Update performed; however, to assist the dealer in confirming vehicle eligibility, we request that you present this notice at the time of your service appointment. 

If you would like to update your vehicle ownership or contact information, please go to www.lexus.com/owners  . You will need your full 17-digit Vehicle Identification Number (VIN) to input the new information.

What if you have other questions? 

Your local Lexus dealer will be more than happy to answer any of your questions and set up an appointment to perform the update  . If you require further assistance, you may contact the Lexus Customer Satisfaction at 1-800-255-3987 Monday through Friday, 5:00 am to 6:00 pm, Saturday 7:00 am through 4:00 pm Pacific Time.

If you are a vehicle lessor, please assist us by forwarding this notice to the lessee.

We have sent this notice in the interest of your continued satisfaction with our products, and we sincerely regret any inconvenience this condition may have caused you.

Thank you for driving a Lexus.

Sincerely,

LEXUS DIVISION

TOYOTA MOTOR SALES, USA, INC.

TECHNICAL INSTRUCTIONS

FOR 

PRODUCT UPDATE DLB 

INTERNAL TRUNK RELEASE LEVER (HANDLE) 

CERTAIN 

2006 - EARLY 2013 MODEL YEAR IS250, IS350, ISF 

2007 - EARLY 2013 MODEL YEAR ES350, ES300h 

2013 MODEL YEAR GS350, GS450h 

I. OPERATION FLOW CHART

G08326532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

II. PREPARATION

A. PARTS
PARTS DESCRIPTION

Part Number Part Description Quantity
04002-81153 Back Door Inside Handle Kit* 1
*The kit above includes the following part.
- Back Door Inside Handle 1
B. TOOLS & EQUIPMENT
  • Standard hand tools

III. BACKGROUND

The vehicles covered by this Product Update are equipped with an internal trunk release lever (handle) located inside of the trunk compartment. The handle makes it possible for a person trapped inside the trunk to escape from the compartment. If the handle is not pulled in the direction indicated* on the lever, the lever may break and not open the trunk.

G08326533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

IV. IDENTIFICATION OF AFFECTED VEHICLES

A. COVERED VIN RANGE
COVERED VIN RANGE

Model WMI Year VIN Range
VDS Range
ES 300H JTH 2013 BW1GG 2000142-2014201
ES 350 JTH 2007 BJ46G 2000122-2154865
2008 BJ46G 2152373-2274244
2009 BJ46G 2272246-2342372
2010 BK1EG 2341225-2414572
2011 BK1EG 2413336-2472840
2012 BK1EG 2471873-2513315
2013 BK1GG 2000152-2036105
GS 350 JTH 2013 BE1BL 5000150-5019003
CE1BL 5000125-5013887
GS 450H JTH 2013 BS1BL 5000157-5005497
IS 250 JTH 2006 BK262 2000010-2021611
5000018-5025772
2007 BK262 2021159-2058542
5025773-5050845
2008 BK262 2057792-2082748
5050849-5086447
2009 BK262 2082750-2094284
5086448-5107246
2010 BF5C2 2094264-2100284
5107249-5129060
2011 BF5C2 2100134-2101920
5129064-5156853
2012 BF5C2 2101792-2103133
5156194-5184999
2013 BF5C2 2103127-2103181
5184062-5189632
IS 250 AWD JTH 2006 CK262 2000002-2008675
5000013-5007908
2007 CK262 2008542-2019897
5007909-5015612
2008 CK262 2019898-2027723
5015613-5027611
2009 CK262 2027724-2032532
5027612-5036006
2010 CF5C2 2032533-2034898
5036007-5044700
2011 CF5C2 2034899-2035500
5044623-5052754
2012 CF5C2 2035323-2036050
5052402-5060750
2013 CF5C2 2036051-2036071
5060507-5062515
IS 350 JTH 2006 BE262 2000000-2007084
5000018-5011869
2007 BE262 2006942-2013016
5011408-5017246
2008 BE262 2013017-2016302
5017247-5021818
2009 BE262 2016275-2017388
5021819-5023468
2010 BE5C2 2017389-2017712
5023469-5025230
2011 BE5C2 5025210-5028448
CE5C2 5000105-5002049
2012 BE5C2 5028291-5031233
CE5C2 5002050-5003020
2013 BE5C2 5031180-5031615
CE5C2 5003012-5003167
IS F JTH 2008 BP262 5000156-5004828
2009 BP262 5004658-5006738
2010 BP5C2 5006743-5008082
2011 BP5C2 5008080-5009726
2012 BP5C2 5009692-5010859
2013 BP5C2 5010828-5011046
NOTE:
  • Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Product Update, and that the campaign has not already been completed prior to dealer shipment or by another dealer.
  • TMS warranty will not reimburse dealers for repairs conducted on vehicles that are not affected or were completed by another dealer.

V. WORK PROCEDURE

  1. REMOVE THE LUGGAGE LOCK CONTROL CABLE PLATE 
    1. Disengage the 2 claws and remove the cable plate using a flat head screwdriver wrapped with protective tape.
    NOTE: Disengage the cable plate claws on both sides to prevent it from getting damaged.
    G08326534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE THE LUGGAGE COMPARTMENT DOOR INSIDE HANDLE 
    1. Pull out the inside handle and disengage the cable by turning the handle downward towards the vehicle.
      G08326535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL THE NEW LUGGAGE COMPARTMENT DOOR INSIDE HANDLE 
    1. Confirm the shape of the NEW  inside handle being installed.
      G08326536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pass the cable through the handle as shown and insert the handle.
      G08326537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Insert the cable end into the inside handle as shown in the figure.
      G08326538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REINSTALL THE LUGGAGE LOCK CONTROL CABLE PLATE 
    1. Engage the 2 claws to reinstall the cable plate.
      G08326539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CHECK THE LUGGAGE COMPARTMENT DOOR INSIDE HANDLE FUNCTIONALITY 
    1. Put the door latch into the locked position using a screwdriver.
    2. Pull the inside handle to confirm that the latch unlocks.
      NOTE: Be careful not to damage the lock or surrounding painted surfaces.
  6. CONFIRM THE LATCH IS IN THE UNLOCKED POSITION BEFORE CLOSING THE TRUNK 
    NOTE: The latch and/or striker can be damaged if the latch is in the incorrect position when closing the trunk.
    G08326540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    < VERIFY REPAIR QUALITY > 

    • Be careful not to damage the cable plate during removal and installation 
    • Confirm the operation on the newly installed handle 
    • Confirm the trunk latch is in the unlocked position prior to attempting to close the trunk 

If you have any questions regarding this update, please contact your regional representative. 

VI. APPENDIX

A. CAMPAIGN DESIGNATION DECODER
G08326541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Examples:

A0D = Launched in 2010, Remedy Phase, 4th Campaign Launched in 2010

B1E = Launched in 2011, Interim Phase, 5rd Campaign Launched in 2011

C1C = Launched in 2012, Interim Phase, 3rd Campaign Launched in 2012

B. CAMPAIGN PARTS DISPOSAL

As required by Federal Regulations, please make sure all campaign parts (original parts) removed from the vehicle are disposed of in a manner in which they will not be reused, unless requested for parts recovery return  .