Fuel Receiver Gauge Malfunction: Procedure

1. Check if CAN communication DTC is output. Refer to DIAGNOSIS SYSTEM .
   RESULT
   
   

   Result	Proceed to
   CAN communication DTC is not output	A
   CAN communication DTC is output	B

B → See step   12 

A: Go to next step 

1. Check if Multiplex communication DTC is output. Refer to DIAGNOSIS SYSTEM .
   RESULT
   
   

   Result	Proceed to
   Multiplex communication DTC is not output	A
   Multiplex communication DTC is output	B

B → See step   13 

A: Go to next step 

1. Connect the Techstream to the DLC3.
2. Turn the engine switch on (IG).
3. Turn the Techstream on.
4. Enter following menus: Body Electrical / Combination Meter / Active Test.
5. Check the operation by referring to the table below.
   COMBINATION METER
   
   

   Tester Display	Test Part	Control Range	Diagnostic Note
   Fuel Meter Operation	Fuel receiver gauge	EMPTY, 1/2, FULL	Confirm that the vehicle is stopped, engine idling

   OK

   Fuel receiver gauge indication is normal.

NG → See step   9 

OK: Go to next step 

1. Connect the Techstream to the DLC3.
2. Turn the engine switch on (IG).
3. Turn the Techstream on.
4. Enter following menus: Body Electrical / Combination Meter / Data List.
5. Check the values by referring to the table below.
   COMBINATION METER
   
   

   Tester Display	Measurement Item/Range	Normal Condition	Diagnostic Note
   Fuel Input	Fuel input signal Min.: 0, Max.: 255	Current fuel level displayed: Min.: 0, Max.: 255	Fuel receiver gauge indicates F: 48 Fuel receiver gauge indicates 3/4: 93 Fuel receiver gauge indicates 1/2: 148 Fuel receiver gauge indicates 1/4: 187 Fuel receiver gauge indicates E: 206

   OK

   Fuel value signal displayed on the Techstream is almost the same as fuel receiver gauge indication.

NG → See step   9 

OK: Go to next step 

1. Disconnect the P10 and Q14 connectors.
   Fig 1: P10 And Q14 Connector Terminal Identification

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Measure the resistance according to the value(s) in the table below.
   STANDARD RESISTANCE: FUEL SENDER GAUGE ASSEMBLY (MAIN)
   
   

   Tester Connection	Condition	Specified Condition
   Q14-2 (S) - Q14-3 (FE)	Always	6.5 to 233.4 Ω

   STANDARD RESISTANCE: FUEL SENDER GAUGE ASSEMBLY (SUB)
   
   

   Tester Connection	Condition	Specified Condition
   P10-1 (FS) - P10-2 (E)	Always	6.5 to 181.1 Ω

   TEXT IN ILLUSTRATION
   
   

   *1	Front view of wire harness connector (to Fuel Suction Pump and Gauge)
   *2	Front view of wire harness connector (to Fuel Sender Gauge Assembly (Sub))

   RESULT
   
   

   Result	Proceed to
   OK	A
   NG (for 4GR-FSE)	B
   NG (for 2GR-FSE)	C

B → See step   11 

C → See step   14 

A: Go to next step 

1. Disconnect the J34 connector.
   Fig 2: J34, P10 And Q14 Connector Terminal Identification

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Measure the resistance according to the value(s) in the table below.
   STANDARD RESISTANCE
   
   

   Tester Connection	Condition	Specified Condition
   J34-19 (FR) - Q14-2 (S)	Always	Below 1 Ω
   Q14-3 (FE) - P10-1 (FS)	Always	Below 1 Ω
   P10-2 (E) - J34-2 (FE)	Always	Below 1 Ω
   Q14-2 (S) - Body ground	Always	10 kΩ or higher
   P10-1 (FS) - Body ground	Always	10 kΩ or higher
   J34-2 (FE) - Body ground	Always	10 kΩ or higher

   TEXT IN ILLUSTRATION
   
   

   *1	Front view of wire harness connector (to Combination Meter Assembly)
   *2	Front view of wire harness connector (to Fuel Suction Pump and Gauge)
   *3	Front view of wire harness connector (to Fuel Sender Gauge Assembly (Sub))

NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

OK: Go to next step 

1. Disconnect the fuel sender gauge connector.
   Fig 3: Fuel Sender Gauge Assembly (Sub) And Harness Connector Terminal Identification

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Inspect the fuel sender gauge assembly (main).
   1. Remove the fuel sender gauge assembly (main) with harness connected.
   2. Check that the float moves smoothly between F and E.
   3. Measure the resistance between the terminals 1 (FE) and 2 (S) of the connector according to the value(s) in the table below.
      STANDARD RESISTANCE (FUEL SENDER GAUGE ASSEMBLY (MAIN))
      
      

      Float Level	Resistance (Ω)
      F	6.5 to 8.5
      Between E and F	6.5 to 233.4 (Gradually changes)
      E	228.4 to 233.4

3. Inspect the fuel sender gauge assembly (sub).
   1. Remove the fuel sender gauge assembly (sub).
   2. Check that the float moves smoothly between F and E.
   3. Measure the resistance between the terminals 1 (FS) and 2 (E) according to the value(s) in the table below.
      STANDARD RESISTANCE (FUEL SENDER GAUGE ASSEMBLY (SUB))
      
      

      Float Level	Resistance (Ω)
      F	6.5 to 8.5
      Between E and F	6.5 to 181.1 (Gradually changes)
      E	177.1 to 181.1

      RESULT
      
      

      Result	Proceed to
      OK	A
      NG (for 4GR-FSE)	B
      NG (for 2GR-FSE)	C

      TEXT IN ILLUSTRATION
      
      

      *1	Front view of wire harness connector (to Fuel Sender Gauge Assembly (Main))
      *2	Component without harness connected (Fuel Sender Gauge Assembly (Sub))

B → See step   11 

C → See step   14 

A: Go to next step 

1. Replace the combination meter assembly with a new or a known good one. Refer to REMOVAL .

   OK

   The operation of the combination meter assembly returns to normal.

   RESULT
   
   

   Result	Proceed to
   OK	A
   NG (for 4GR-FSE)	B
   NG (for 2GR-FSE)	C

B → See step   10 

C → See step   15 

A → END