Rear Brake: Installation: Installation

HINT: 

• Use the same procedure for the RH side and LH side.
• The following procedure is for the LH side.

1. INSTALL REAR DISC 
   1. Align the matchmarks and install the rear disc.
      Fig 1: Matchmarks On The Rear Disc And The Axle Hub

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1

      Matchmark

      NOTE:

      When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.

2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG 
   1. Install the parking brake shoe adjusting hole plug.
3. INSTALL REAR DISC BRAKE CYLINDER MOUNTING 
   1. Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.
      Fig 2: Remove The 2 Bolts And Rear Disc Brake Cylinder Mounting

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 78 N*m (799 kgf*cm, 58 ft.*lbf) 

4. INSTALL REAR DISC BRAKE BUSHING DUST BOOT 
   1. Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
      Fig 3: Apply Lithium Soap Base Glycol Grease To Rear Disc Brake Bush Dust Boots

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

   2. Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
      Fig 4: 2 Rear Disc Brake Bushing Dust Boots & Rear Disc Brake Cylinder Mounting

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. INSTALL NO. 2 REAR DISC BRAKE CYLINDER SLIDE PIN 
   1. Apply a light layer of lithium soap base glycol grease to the sliding part and the seal surface of the No. 2 rear disc brake cylinder slide pin.
      Fig 5: Identifying Lithium Soap Base Glycol Grease Applying Area

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the No. 2 rear disc brake cylinder slide pin to the rear brake cylinder mounting.
      Fig 6: No. 2 Rear Disc Brake Cylinder Slide Pin & Rear Brake Cylinder Mounting

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Push the No. 2 rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to align them.
6. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING 
   1. Apply a light layer of lithium soap base glycol grease to the contact surface of the No. 1 rear disc brake cylinder slide pin.
      Fig 7: Identifying Lithium Soap Base Glycol Grease Applying Area

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install a new rear disc brake cylinder slide bushing to the No. 1 rear disc brake cylinder slide pin.
7. INSTALL NO. 1 REAR DISC BRAKE CYLINDER SLIDE PIN 
   1. Apply a light layer of lithium soap base glycol grease to the sliding part and the seal surface of the No. 1 rear disc brake cylinder slide pin.
      Fig 8: Identifying Front Disc Brake Cylinder Slide Pin And Glycol Grease Application Points

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the No. 1 rear disc brake cylinder slide pin to the rear disc brake cylinder mounting.
      Fig 9: No. 1 Rear Disc Brake Cylinder Slide Pin To The Rear Disc Brake Cylinder Mounting

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Push the No. 1 rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to align them.
8. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE 
   1. Install the 2 No. 1 rear disc brake pad support plates and 2 No. 2 rear disc brake pad support plates to the rear disc brake cylinder mounting.
      Fig 10: 2 No. 1 Rear Disc Brake Pad Support Plates And 2 No. 2 Rear Disc Brake Pad Support Plates

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1	No. 1 Rear Disc Brake Pad Support Plate
      *2	No. 2 Rear Disc Brake Pad Support Plate

      NOTE:

      Be sure to install the No. 1 rear disc brake pad support plate and No. 2 rear disc brake pad support plate to the correct positions and directions.

9. INSTALL PAD WEAR INDICATOR PLATE 
   1. Install the 2 pad wear indicators to the rear disc brake pads.
      Fig 11: Identifying Pad Wear Indicator Plates

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Install the pad wear indicator plates in the correct positions and directions.

10. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM 
    1. Apply disc brake grease to the inside of the 2 rear disc brake anti-squeal shims as shown in the illustration.
       Fig 12: Disc Brake Grease & 2 Rear Disc Brake Anti-Squeal Shims

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       NOTE:

       • When replacing worn pads, the rear disc brake anti-squeal shims must be replaced together with the pads.
       • Apply disc brake grease to the area that contacts the rear disc brake anti-squeal shims.
       • Disc brake grease can come out slightly from the area where the rear disc brake anti-squeal shims are installed.
       • Make sure that disc brake grease is not applied onto the lining surface.
    2. Install the rear disc brake anti-squeal shims to each of the 2 rear disc brake pads.
       Fig 13: Identifying Rear Disc Brake Anti-Squeal Shims & Rear Disc Brake Pads

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       NOTE:

       Install the shims in the correct positions and directions.

11. INSTALL REAR DISC BRAKE PAD 
    1. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
       Fig 14: Remove the 2 Rear Disc Brake Pads

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY 
    1. Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.

       Torque: 27 N*m (270 kgf*cm, 20 ft.*lbf) 

       Fig 15: Identifying 2 Rear Disc Brake Cylinder Slide Pins

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       TEXT IN ILLUSTRATION
       
       

       *1	Hold
       *2	Turn

13. CONNECT REAR FLEXIBLE HOSE 
    1. Connect the rear flexible hose to the rear disc brake cylinder assembly with the union bolt and a new gasket.
       Fig 16: Remove The Union Bolt And Gasket

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

       Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

14. FILL RESERVOIR WITH BRAKE FLUID  . Refer to REPLACEMENT - Step 1
15. BLEED BRAKE LINE  . Refer to REPLACEMENT - Step 2
16. INSPECT FLUID LEVEL  . Refer to ON-VEHICLE INSPECTION - Step 1
17. INSPECT FOR BRAKE FLUID LEAK 
18. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL  . Refer to ADJUSTMENT - Step 2
19. INSTALL REAR WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)