REMOVAL (To 8/2009): Removal

PRECAUTION (w/ Air Suspension)
WARNING:
Be sure to read Precaution thoroughly before service. Refer to PRECAUTION .
PRECAUTION (w/ Navigation System)
NOTE:
After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal. Refer to REMOVAL - Step 2 .
REMOVE ENGINE ROOM SIDE COVER LH . Refer to REMOVAL - Step 1
REMOVE ENGINE ROOM SIDE COVER . Refer to REMOVAL - Step 2
REMOVE COOL AIR INTAKE DUCT SEAL . Refer to REMOVAL - Step 3
REMOVE NO. 1 ENGINE UNDER COVER
DRAIN ENGINE COOLANT See step 7
REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to REMOVAL - Step 34
REMOVE NO. 2 AIR CLEANER INLET . Refer to REMOVAL - Step 35
REMOVE NO. 1 AIR CLEANER INLET . Refer to REMOVAL - Step 36
DISCONNECT CABLE TO NEGATIVE BATTERY TERMINAL . Refer to REMOVAL - Step 9
REMOVE BATTERY . Refer to REMOVAL - Step 37
REMOVE HOOD CUSHION CENTER . Refer to REMOVAL - Step 4
REMOVE FRONT BUMPER ASSEMBLY . Refer to REMOVAL - Step 5
REMOVE RADIATOR RESERVE TANK ASSEMBLY
1. Disconnect the radiator reserve tank hose from the radiator.
  
  Fig 1: Disconnect the radiator reserve tank hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the 2 clamps and remove the bolt and radiator reserve tank from the radiator.
  
  Fig 2: Disconnect the 2 Clamps And Remove The Bolt And Radiator Reserve Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT NO. 1 RADIATOR HOSE
1. Disconnect the No. 1 radiator hose from the radiator.
  
  Fig 3: Disconnect the No. 1 radiator hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT NO. 2 RADIATOR HOSE
1. Disconnect the No. 2 radiator hose from the radiator.
  
  Fig 4: Disconnect the No. 2 radiator hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT INLET OIL COOLER HOSE
1. Disconnect the inlet oil cooler hose and clamp from the radiator.
  
  Fig 5: Disconnect the inlet oil cooler hose and clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT OUTLET OIL COOLER HOSE
1. Remove the outlet oil cooler hose.
  
  Fig 6: Remove the outlet oil cooler hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System) . Refer to REMOVAL - Step 6
REMOVE LOW PITCHED HORN ASSEMBLY . Refer to REMOVAL - Step 6
REMOVE SMOG VENTILATION SENSOR . Refer to REMOVAL - Step 6
REMOVE HOOD LOCK CONTROL CABLE COVER . Refer to REMOVAL - Step 24
REMOVE HOOD LOCK ASSEMBLY . Refer to REMOVAL - Step 21
REMOVE UPPER RADIATOR SUPPORT
1. Disconnect the 3 clamps of the hood lock control cable and remove the 5 bolts and upper radiator support.
  
  Fig 7: Disconnect the 3 clamps of the hood lock control cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE NO. 2 RADIATOR ASSEMBLY

Remove the 2 radiator support cushions from the radiator.

Fig 8: Remove the 2 radiator support cushions
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
TEXT IN ILLUSTRATION

*1 Radiator support cushion

Remove the 4 bolts, 4 brackets and radiator assembly.

Fig 9: Remove the 4 bolts, 4 brackets

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Cooler bracket
*2	Cooler compressor bracket

Disconnect the 3 wire harness clamps and connector.

Fig 10: Disconnect the 3 wire harness clamps and connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove the radiator assembly and fan assembly with motor.

Fig 11: Remove the radiator assembly and fan assembly with motor
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.
Remove the 2 lower radiator supports from the radiator.
Remove the 2 bolts.

Fig 12: Remove the 2 bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Release the claw and pull up the fan assembly with motor from the radiator assembly to remove the fan assembly with motor.

Fig 13: Pull Up The Fan Assembly

TEXT IN ILLUSTRATION

*1	Claw
*2	Guide