REASSEMBLY (To 8/2009): Reassembly

INSTALL MASTER CYLINDER RESERVOIR GROMMET
1. Apply lithium soap base glycol grease to 2 new master cylinder reservoir grommets.
2. Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir sub-assembly.
INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY
1. Install the brake master cylinder reservoir sub-assembly to the master cylinder body.
2. Mount the brake master cylinder sub-assembly in a vise.
  
  Fig 1: Tapping Straight Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
3. Using a pin punch and a hammer, tap in the straight pin.
INSTALL NO. 2 BRAKE TUBE WAY
1. Install the No. 2 brake tube way to the brake master cylinder body.
INSTALL BRAKE MASTER CYLINDER TO WAY TUBE
1. Secure the No. 2 brake tube way to the brake master cylinder body with the 2 bolts, 2 nuts and 4 washers as shown in the illustration.
  
  Fig 2: Identifying No. 2 Brake Tube Way To Brake Master Cylinder Body Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf)
2. Mount the brake master cylinder sub-assembly in a vise.
  NOTE:
  Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
3. Using a union nut wrench, install the brake master cylinder to way tube to the brake master cylinder body and No. 2 brake tube way.
  
  Fig 3: Install The Brake Master Cylinder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)
  
  NOTE:
  Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench. Refer to PRECAUTION .
4. Remove the 2 bolts, 2 nuts and 4 washers.