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Home >> Lexus >> 2010 >> IS 250C Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes (Hydraulic) (Service Information) >> Brake Master Cylinder >> Installation >> Installation

Brake Master Cylinder: Installation: Installation

  1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD  See step  1
  2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY 
    1. Install a new O-ring to the brake master cylinder sub-assembly.
    2. Install the brake master cylinder sub-assembly to the brake booster assembly with the 2 nuts.
      Fig 1: View Of Installing Brake Master Cylinder Sub-Assembly To Booster Assembly With Nuts
      GTY113842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf) 

    3. Using a union nut wrench, connect the 2 brake lines to the brake master cylinder sub-assembly.
      Fig 2: Identifying 2 Brake Lines & Brake Master Cylinder Sub-Assembly
      GTY254209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

      NOTE:
      • Do not kink or damage the brake lines.
      • Do not allow any foreign matter such as dirt or dust to enter the brake lines.
      • Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench. Refer to PRECAUTION .
    4. Engage the clamp and connect the connector.
      Fig 3: Identifying Clamp & Connector
      GTY132946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT CLUTCH RESERVOIR HOSE (for Manual Transmission) 
    1. Connect the clutch reservoir hose to the brake master cylinder reservoir sub-assembly with the clip.
  4. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK 
    1. Install the No. 3 engine room relay block with the bolt and nut.
      Fig 4: Identifying No. 3 Engine Room Relay Block
      GTY133040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  6. BLEED BRAKE SYSTEM 

    HINT: 

  7. BLEED CLUTCH LINE (for Manual Transmission) 

    HINT: 

  8. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  9. INSTALL ENGINE ROOM SIDE COVER LH  . Refer to INSTALLATION - Step 14
  10. INSTALL COOL AIR INTAKE DUCT SEAL  . Refer to INSTALLATION - Step 3