DTC B1500: Fuel Sender Open Detected: Procedure
- READ VALUE USING TECHSTREAM (FUEL SENDER GAUGE)
- Operate the Techstream according to the display and select the Data List. Refer to DATA LIST / ACTIVE TEST
.COMBINATION METER
Tester Display Measurement Item/Range Normal Condition Diagnostic Note Fuel Input Fuel sender gauge (main) input signal/Min.: 0, Max.: 127.5 Fuel sender input value Unit: L OK
Fuel amount value displayed on the Techstream is almost the same as needle indication.
NG → See step 5
OK: Go to next step
- Operate the Techstream according to the display and select the Data List. Refer to DATA LIST / ACTIVE TEST
.
- CHECK HARNESS AND CONNECTOR (COMBINATION METER - FUEL SENDER GAUGE AND BODY GROUND)
- Disconnect the E77 meter connector.
- Disconnect the N1 gauge connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition E77-15 (L) - N1-2 (FS) Always Below 1 Ω E77-14 (E) - N1-3 (FE) E77-26 (ET) - Body ground E77-15 (L) or N1-2 (FS) - Body ground Always 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- INSPECT FUEL SUCTION WITH PUMP AND GAUGE ASSEMBLY
- Remove the fuel sender gauge. Refer to REMOVAL .
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A-2 (FS) - B-2 (FS) Always Below 1 Ω A-3 (FE) - B-1 (FE)
NG → See step 6
OK: Go to next step
- INSPECT FUEL SENDER GAUGE ASSEMBLY
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Remove the fuel sender gauge. Refer to REMOVAL .
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 2 (FS) - 3 (FE) Float level is F (upper) 12 to 18 Ω Float level is E (lower) 405 to 415 Ω
NG → See step 7
OK → See step 5
- REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL
- REPLACE FUEL SUCTION WITH PUMP AND GAUGE ASSEMBLY. Refer to REMOVAL
- REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to REMOVAL