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DTC B1500: Fuel Sender Open Detected: Procedure

  1. READ VALUE USING TECHSTREAM (FUEL SENDER GAUGE) 
    1. Operate the Techstream according to the display and select the Data List. Refer to DATA LIST / ACTIVE TEST .
      COMBINATION METER

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Fuel Input Fuel sender gauge (main) input signal/Min.: 0, Max.: 127.5 Fuel sender input value Unit: L

      OK

      Fuel amount value displayed on the Techstream is almost the same as needle indication.

    NG → See step   5 

    OK: Go to next step 

  2. CHECK HARNESS AND CONNECTOR (COMBINATION METER - FUEL SENDER GAUGE AND BODY GROUND) 
    Fig 1: Identifying E77 And N1 Connector Terminals
    GTY135431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the E77 meter connector.
    2. Disconnect the N1 gauge connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      E77-15 (L) - N1-2 (FS) Always Below 1 Ω
      E77-14 (E) - N1-3 (FE)
      E77-26 (ET) - Body ground
      E77-15 (L) or N1-2 (FS) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  3. INSPECT FUEL SUCTION WITH PUMP AND GAUGE ASSEMBLY 
    1. Remove the fuel sender gauge. Refer to REMOVAL .
      Fig 2: Identifying Fuel Sender Gauge Connector Terminals
      GTY153582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 (FS) Always Below 1 Ω
      A-3 (FE) - B-1 (FE)

    NG → See step   6 

    OK: Go to next step 

  4. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    Fig 3: Identifying Fuel Sender Gauge Connector Terminals
    GTY153685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the fuel sender gauge. Refer to REMOVAL .
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      2 (FS) - 3 (FE) Float level is F (upper) 12 to 18 Ω
      Float level is E (lower) 405 to 415 Ω

    NG → See step   7 

    OK → See step   5 

  5. REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL 
  6. REPLACE FUEL SUCTION WITH PUMP AND GAUGE ASSEMBLY. Refer to  REMOVAL 
  7. REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL