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Home >> Lexus >> 2009 >> LS 600hL >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Vehicle Control (Diagnostic Codes (P1606-308 - U0424-537) & Circuit Tests) >> Hybrid Control System >> DTC P3110-139: IGCT Relay Malfunction >> Procedure

DTC P3110-139: IGCT Relay Malfunction: Procedure

  1. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - ENGINE ROOM NO. 2 RELAY BLOCK) 
    1. Disconnect connector A74 from the hybrid vehicle control ECU.
    2. Turn the power switch on (IG).
    3. Measure the voltage according to the value(s) in the table below.
      Fig 1: A74 Connector
      GTY139006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

      Standard voltage

      Tester Connection Switch Condition Specified Condition
      A74-3 (MREL) - Body ground Power switch on (IG) Below 1 V

    NG → See step   2 

    OK → See step   4 

  2. CHECK RELAY (IGCT2 RELAY) 
    1. Turn the power switch off.
    2. Remove the IGCT2 relay from the engine room No. 2 relay block.
      Fig 2: Identifying IGCT2 Relay
      GTY133656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the resistance according to the value(s) in the table below.
      Fig 3: Inspecting IGCT2 Relay
      GTY120778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance

      Tester Connection Condition Specified Condition
      1 - 2 Always Below 1 Ω
      3 - 5 Battery voltage is not applied between terminals 1 and 2. 10 kΩ or higher
      Battery voltage is applied between terminals 1 and 2. Below 1 Ω

    NG → REPLACE RELAY (IGCT2 RELAY) 

    OK: Go to next step 

  3. CHECK RELAY (IGCT RELAY) 
    1. Turn the power switch off.
    2. Remove the IGCT relay from the engine room No. 2 relay block.
      Fig 4: Identifying IGCT Relay
      GTY127703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the resistance according to the value(s) in the table below.
      Fig 5: Inspecting IGCT Relay
      GTY120779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance

      Tester Connection Condition Specified Condition
      1 - 2 Always Below 1 Ω
      3 - 5 Battery voltage is not applied between terminals 1 and 2. 10 kΩ or higher
      Battery voltage is applied between terminals 1 and 2. Below 1 Ω

    NG → CHECK RELAY (IGCT RELAY) 

    OK → REPAIR OR REPLACE HARNESS OR CONNECTOR 

  4. REPLACE HYBRID VEHICLE CONTROL ECU. Refer to  REMOVAL