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Home >> Lexus >> 2009 >> LS 600hL >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Vehicle Control (Diagnostic Codes (P0A10-592 - P0A7A-322)) >> Hybrid Control System >> DTC P0A1F-150: Battery Energy Control Module; DTC P0A1F-157: Battery Energy Control Module >> Procedure

DTC P0A1F-150: Battery Energy Control Module; DTC P0A1F-157: Battery Energy Control Module: Procedure

  1. CHECK AUXILIARY BATTERY 
    1. Turn the power switch off.
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage

      Tester Connection Condition Specified Condition
      Auxiliary battery positive terminal (+) - Auxiliary battery negative terminal (-) 68°F (20°C) 11 to 14 V

    NG → CHARGE OR REPLACE AUXILIARY BATTERY 

    OK: Go to next step 

  2. CHECK HARNESS AND CONNECTOR (IGC1 VOLTAGE) 
    1. Turn the power switch on (IG).
    2. Measure the voltage according to the value(s) in the table below.
      Fig 1: Identifying ZR2 Connector Terminal
      GTY138432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage

      Tester Connection Switch Condition Specified Condition
      zR2-1 (IGCT) - zR2-20 (GND) Power switch on (IG) 8.6 V or higher

      HINT: 

      • For the removal and installation procedures related to the battery pack wire inspection. Refer to REMOVAL .
      • Perform this inspection with the battery pack wire connected.

    NG → See step   4 

    OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (BATTERY PACK WIRE CONNECTOR - BATTERY SMART UNIT) 
    1. Turn the power switch off.
      Fig 2: Checking Harness And Connector (Battery Pack Wire Connector -- Battery Smart Unit)
      GTY147724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the battery pack wire connector.
    3. Disconnect connector z36 from the battery smart unit.

      HINT: 

      For the removal and installation procedures related to the battery smart unit. Refer to REMOVAL .

    4. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Switch Condition Specified Condition
      zR2-1 (IGCT) - z36-1 (IGCT) Power switch off Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   7 

  4. CHECK FUSE (IGCT3 FUSE) 
    1. Remove the IGCT3 fuse from the luggage room junction block assembly.
      Fig 3: Identifying IGCT3 Fuse
      GTY127688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Condition Specified Condition
      IGCT3 fuse terminals Always Below 1 Ω

    NG → REPLACE FUSE (IGCT3 FUSE) 

    OK: Go to next step 

  5. CHECK FUSE (IGCT2 NO. 2 FUSE) 
    1. Remove the IGCT2 NO. 2 fuse from the engine room No. 3 relay block.
      Fig 4: Identifying IGCT2 NO. 2 Fuse
      GTY147633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Condition Specified Condition
      IGCT2 NO. 2 Fuse Terminals Always Below 1 Ω

    NG → REPLACE FUSE (IGCT2 NO. 2 FUSE) 

    OK: Go to next step 

  6. CHECK HARNESS AND CONNECTOR (BATTERY PACK WIRE CONNECTOR A - IGCT2 RELAY) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Disconnect the battery pack wire connector.
      Fig 5: Locating Battery Pack Wire Connector
      GTY147637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the IGCT3 fuse to the luggage room junction block assembly.
      Fig 6: Identifying IGCT3 Fuse
      GTY127688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the IGCT2 NO. 2 fuse to the engine room No. 3 relay block.
      Fig 7: Identifying IGCT2 NO. 2 Fuse
      GTY147633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the IGCT2 relay from the engine room No. 2 relay block.
    5. Measure the resistance according to the value(s) in the table below.
      Fig 8: Identifying Battery Pack Wire Connector & Engine Room No. 2 Relay Block
      GTY147725Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance

      Tester Connection Switch Condition Specified Condition
      zR2-1 (IGCT) - Engine room No. 2 relay block IGCT2 relay terminal 3 Power switch off Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → CHECK AND REPAIR POWER SOURCE CIRCUIT (IGCT2 RELAY) 

  7. REPLACE BATTERY SMART UNIT. Refer to  REMOVAL