DTC P0A1F-150: Battery Energy Control Module; DTC P0A1F-157: Battery Energy Control Module: Procedure
- CHECK AUXILIARY BATTERY
- Turn the power switch off.
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Condition Specified Condition Auxiliary battery positive terminal (+) - Auxiliary battery negative terminal (-) 68°F (20°C) 11 to 14 V
NG → CHARGE OR REPLACE AUXILIARY BATTERY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (IGC1 VOLTAGE)
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition zR2-1 (IGCT) - zR2-20 (GND) Power switch on (IG) 8.6 V or higher HINT:
- For the removal and installation procedures related to the battery pack wire inspection. Refer to REMOVAL .
- Perform this inspection with the battery pack wire connected.
NG → See step 4
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (BATTERY PACK WIRE CONNECTOR - BATTERY SMART UNIT)
- Turn the power switch off.
- Disconnect the battery pack wire connector.
- Disconnect connector z36 from the battery smart unit.
HINT:
For the removal and installation procedures related to the battery smart unit. Refer to REMOVAL .
- Measure the resistance according to the value(s) in the table below.
Standard resistance
Tester Connection Switch Condition Specified Condition zR2-1 (IGCT) - z36-1 (IGCT) Power switch off Below 1 Ω
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 7
- CHECK FUSE (IGCT3 FUSE)
- Remove the IGCT3 fuse from the luggage room junction block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
Tester Connection Condition Specified Condition IGCT3 fuse terminals Always Below 1 Ω
NG → REPLACE FUSE (IGCT3 FUSE)
OK: Go to next step
- CHECK FUSE (IGCT2 NO. 2 FUSE)
- Remove the IGCT2 NO. 2 fuse from the engine room No. 3 relay block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
Tester Connection Condition Specified Condition IGCT2 NO. 2 Fuse Terminals Always Below 1 Ω
NG → REPLACE FUSE (IGCT2 NO. 2 FUSE)
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (BATTERY PACK WIRE CONNECTOR A - IGCT2 RELAY) WARNING:
Be sure to wear insulated gloves.
- Disconnect the battery pack wire connector.
- Install the IGCT3 fuse to the luggage room junction block assembly.
- Install the IGCT2 NO. 2 fuse to the engine room No. 3 relay block.
- Remove the IGCT2 relay from the engine room No. 2 relay block.
- Measure the resistance according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard resistance
Tester Connection Switch Condition Specified Condition zR2-1 (IGCT) - Engine room No. 2 relay block IGCT2 relay terminal 3 Power switch off Below 1 Ω
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → CHECK AND REPAIR POWER SOURCE CIRCUIT (IGCT2 RELAY)
- REPLACE BATTERY SMART UNIT. Refer to REMOVAL