DTC P0867-876: Transmission Fluid Pressure; DTC P0867-878: Transmission Fluid Pressure; DTC P0867-882: Transmission Fluid Pressure; DTC P0989-899: Transmission Fluid Pressure Sensor / Switch "E" Circuit Low: Procedure
- CHECK DTC OUTPUT (HV)
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.
- Check if DTCs are output.
Result
Result Proceed to P0867-876, 878, 882, or P0989-899 only is output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P2720-852 Pressure Control Solenoid Circuit Low Voltage P2721-853 Pressure Control Solenoid Circuit High Voltage P2797-865, 881, 888, 889, 895 Auxiliary Transmission Fluid Pump Control Performance P2798-858 Auxiliary Transmission Fluid Pump Control Circuit Low P2799-859 Auxiliary Transmission Fluid Pump Control Circuit High
B → See step 28
A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR)
- Check the connections of the hybrid vehicle control ECU connectors.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK
The connectors are connected securely and there are no contact problems.
NG → CONNECT SECURELY
OK: Go to next step
- Check the connections of the hybrid vehicle control ECU connectors.
- CHECK CONNECTOR CONNECTION CONDITION (TRANSMISSION WIRE CONNECTOR)
- Check the connection of the transmission wire connector.
OK
The connector is connected securely and there are no contact problems.
NG → CONNECT SECURELY
OK: Go to next step
- Check the connection of the transmission wire connector.
- CHECK CONNECTOR CONNECTION CONDITION (OIL PUMP MOTOR CONTROLLER CONNECTOR) NOTE:
Before disconnecting the connectors, confirm that they are properly connected by checking that the locking claws are engaged and that the connectors do not pull out.
- Check the connections of the oil pump motor controller connectors.
OK
The connectors are connected securely and there are no contact problems.
HINT:
For connector A, when connecting it, insert it with the locking lever in the raised position. Rotate the lever downward and make sure that the connector is pulled into its socket. When the locking lever is in its fully closed position, a click will be heard as its locking claws engage. After the click is heard, pull up on the connector to confirm that it is properly connected.
NG → CONNECT SECURELY
OK: Go to next step
- Check the connections of the oil pump motor controller connectors.
- CHECK FUSIBLE LINK BLOCK ASSEMBLY (OIL PMP)
- Check if there is an open circuit in the fusible link (OIL PMP) in the engine room No. 1 junction block.
OK
There is no open circuit in the fusible link (OIL PMP).
NG → REPLACE FUSIBLE LINK BLOCK ASSEMBLY
OK: Go to next step
- Check if there is an open circuit in the fusible link (OIL PMP) in the engine room No. 1 junction block.
- CHECK HYBRID VEHICLE TRANSMISSION ASSEMBLY (SP SOLENOID VALVE, PB3 OIL PRESSURE SWITCH)
- Disconnect connector E55 from the hybrid vehicle control ECU.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Condition Specified Condition E55-8 (SP) - Body ground 68°F (20°C) 11 to 15 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition E55-20 (PB3) - Body ground Power switch off 10 kΩ or higher Result
Result Proceed to Normal A Oil pressure switch (PB3) result is not as specified B Solenoid valve (SP) result is not as specified C
C → See step 23
B → See step 20
A: Go to next step
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PUMP MOTOR CONTROLLER)
- Turn the power switch off.
- Disconnect connector A74 from the hybrid vehicle control ECU.
- Disconnect connector A78 from the oil pump motor controller.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition A74-32 (OPM1) - Body ground Power switch on (IG) Below 1 V A74-33 (OPST) - Body ground Power switch on (IG) Below 1 V NOTE:Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition A74-32 (OPM1) - A78-6 (SIG) Power switch off Below 1 Ω A74-33 (OPST) - A78-7 (OPST) Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition A74-32 (OPM1) - Body ground and other terminals Power switch off 10 kΩ or higher A74-33 (OPST) - Body ground and other terminals Power switch off 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK RELAY (OIL PMP)
- Remove the OIL PMP relay from the engine room No. 5 relay block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
Tester Connection Switch Condition Specified Condition 1 - 2 Always 151 to 203 Ω 3 - 5 Auxiliary battery voltage is not applied between terminals 1 and 2 10 kΩ or higher Auxiliary battery voltage is applied between terminals 1 and 2 Below 1 Ω
NG → See step 30
OK: Go to next step
- CHECK OIL WITH MOTOR PUMP ASSEMBLY
- Disconnect the connectors from the oil pump motor controller.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition W - Body ground Power switch on (IG) Below 1 V U - Body ground Power switch on (IG) Below 1 V V - Body ground Power switch on (IG) Below 1 V OHW- Body ground Power switch on (IG) Below 1 V OHV - Body ground Power switch on (IG) Below 1 V OHU - Body ground Power switch on (IG) Below 1 V OIGH - Body ground Power switch on (IG) Below 1 V OHG - Body ground Power switch on (IG) Below 1 V NOTE:Turning the power switch on (IG) with the oil pump motor controller connectors disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition W - U Power switch off Below 1 Ω W - V Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition W - Body ground Power switch off 10 kΩ or higher U - Body ground Power switch off 10 kΩ or higher V - Body ground Power switch off 10 kΩ or higher OHW- Body ground Power switch off 10 kΩ or higher OHV - Body ground Power switch off 10 kΩ or higher OHU - Body ground Power switch off 10 kΩ or higher OIGH - Body ground Power switch off 10 kΩ or higher OHG - Body ground Power switch off 10 kΩ or higher
NG → See step 34
OK: Go to next step
- CHECK OIL PUMP MOTOR CONTROLLER (POWER SOURCE CIRCUIT)
- Turn the power switch off.
- Disconnect connector A78 from the oil pump motor controller.
- Install the OIL PMP relay to the engine room No. 5 relay block.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition A78-5 (+B) - Body ground Power switch on (IG) 11 to 14 V - Turn the power switch off.
- Remove the OIL PMP relay from the engine room No. 5 relay block.
- Measure the resistance according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition Engine room No. 5 relay block OIL PMP relay terminal 3 - A78-5 (+B) Power switch off Below 1 Ω Engine room No. 5 relay block OIL PMP relay terminal 2 - Body ground Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition Engine room No. 5 relay block OIL PMP relay terminal 3 - Body ground Power switch off 10 kΩ or higher - Disconnect connector A74 from the hybrid vehicle control ECU.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition A74-24 (OPM2) - Engine room No. 5 relay block OIL PMP relay terminal 1 Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition A74-24 (OPM2) or Engine room No. 5 relay block OIL PMP relay terminal 1 - Body ground Power switch off 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- READ VALUE USING TECHSTREAM (LINE PRESSURE)
- Connect connector A74 to the hybrid vehicle control ECU.
- Disconnect the transmission wire connector.
- Turn the power switch on (IG).NOTE:
Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Select the following menu items: Powertrain / Hybrid Control / Data List / Line Pressure.
- Read the data list.
OK
Tester Display Condition Specified Condition Line Pressure E61-8 (PB3) is connected to body ground ON E61-8 (PB3) is not connected to body ground OFF
NG → See step 24
OK: Go to next step
- CLEAR DTC
- Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.
- Read and record the DTCs and freeze frame data.
- Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.
- Clear DTCs and freeze frame data.
NEXT: Go to next step
- READ VALUE USING TECHSTREAM (LINE PRESSURE SOLENOID, B2 OIL PRESSURE, LINE PRESSURE)
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Select the following menu items: Powertrain / Hybrid Control / Data List / Line Pressure Solenoid, B2 Oil Pressure, Line Pressure.
- Check the data list items for approximately 8 seconds after pressing the power switch with the brake pedal depressed.
Line Pressure Solenoid B2 Oil Pressure Line Pressure Malfunction Condition OFF ON OFF PB3 oil pressure switch malfunction OFF OFF OFF Hybrid vehicle transmission assembly malfunction Result
Result Proceed Result is not as specified (READY indicator comes on within 8 seconds after pressing the power switch) A PB3 oil pressure switch malfunction B Hybrid vehicle transmission assembly malfunction C
C → See step 29
B → See step 25
A: Go to next step
- SIMULATION TEST (OIL PUMP MOTOR)
- Turn the power switch on (IG).
- Select the following menu items: Powertrain / Hybrid Control / Active Test / Activate the Oil Pump (500 RPM), Activate the Oil Pump (1000 RPM).
- Select the following menu items: All Data / OPM Target Revolution, OPM Revolution.
- Perform the "Activate the Oil Pump (500 RPM)" and "Activate the Oil Pump (1000 RPM)" active tests.
OK
"OPM Target Revolution" and "OPM Revolution" values are almost equal.
NOTE:Make sure that the auxiliary battery is not discharged.
NG → See step 34
OK: Go to next step
- SIMULATION TEST (HYBRID VEHICLE TRANSMISSION ASSEMBLY)
- Select the following menu items: Powertrain / Hybrid Control / Data List / Line Pressure, Line Pressure Solenoid.
- Turn the power switch on (READY).
- 10 seconds later, read the data list.
OK
"Line Pressure" remains OFF when "Line Pressure Solenoid" is ON.
- Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.
- Check if DTCs are output.
OK
DTCs are not output.
- Select the following menu items: Powertrain / Hybrid Control / Active Test / Control the Shift Position.
- Select the following menu items: All Data / B1 Oil Pressure, B2 Oil Pressure, Line Pressure, Line Pressure Solenoid.
- Perform the "Control the Shift Position" active test.
- Switch the shift position between "Lo" and "Hi" several times using the "Control the Shift Position" active test.
OK
Item Condition Specified Condition Data List B1 Oil Pressure B2 Oil Pressure Line Pressure Line Pressure Solenoid Control the Shift Position Lo OFF ON ON OFF Hi ON OFF ON OFF NOTE:Transmission system DTCs may be set if the "Control the Shift Position" active test is cancelled before it is completed.
NG → See step 29
OK: Go to next step
- CHECK FOR INTERMITTENT PROBLEMS
- Check for intermittent problems. Refer to CHECK FOR INTERMITTENT PROBLEMS .
NG → REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
OK: Go to next step
- CHECK FLUID LEAKS
- Check for fluid leaks from the hybrid vehicle transmission assembly.
OK
There are no fluid leaks.
NG → See step 31
OK: Go to next step
- Check for fluid leaks from the hybrid vehicle transmission assembly.
- CHECK CONNECTOR CONNECTION CONDITION (PB3 OIL PRESSURE SWITCH)
- Remove the oil strainer assembly. Refer to REMOVAL .
- Check the connection of the PB3 oil pressure switch connector.
Result
The connector is connected securely and there are no contact problems.
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (TRANSMISSION WIRE)
- Disconnect the transmission wire connector.
- Disconnect the connector from the PB3 oil pressure switch.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition Transmission wire PB3 oil pressure switch side - Body ground Power switch on (IG) Below 1 V NOTE:Turning the power switch on (IG) with the transmission wire connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition Transmission wire PB3 oil pressure switch side - PB3 (E61-8) Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition Transmission wire PB3 oil pressure switch side or PB3 (E61-8) - Body ground and other terminals Power switch off 10 kΩ or more
NG → See step 32
OK → See step 33
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - TRANSMISSION WIRE)
- Disconnect the transmission wire connector.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition E55-20 (PB3) - Body ground Power switch on (IG) Below 1 V NOTE:Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition E55-20 (PB3) - E61-8 (PB3) Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition E55-20 (PB3) or E61-8 (PB3) - Body ground and other terminals Power switch off 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (PB3 OIL PRESSURE SWITCH)
- Remove the oil strainer assembly. Refer to REMOVAL .
- Check the connection of the PB3 oil pressure switch connector.
Result
The connector is connected securely and there are no contact problems.
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (TRANSMISSION WIRE)
- Disconnect the transmission wire connector.
- Disconnect the connector from the PB3 oil pressure switch.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition Transmission wire PB3 oil pressure switch side - Body ground Power switch on (IG) Below 1 V NOTE:Turning the power switch on (IG) with the transmission wire connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition Transmission wire PB3 oil pressure switch side - PB3 (E61-8) Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition Transmission wire PB3 oil pressure switch side or PB3 (E61-8) - Body ground and other terminals Power switch off 10 kΩ or more
NG → See step 32
OK → See step 33
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - TRANSMISSION WIRE)
- Disconnect the transmission wire connector and disconnect connector E55 from the hybrid vehicle control ECU.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition E55-8 (SP) - Body ground Power switch on (IG) Below 1 V NOTE:Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition E55-8 (SP) - E61-4 (SP) Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition E55-8 (SP) or E61-4 (SP) - Body ground and other terminals Power switch off 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 29
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - TRANSMISSION WIRE)
- Disconnect the hybrid vehicle control ECU connector E55.
- Disconnect the transmission wire connector.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition E55-20 (PB3) - Body ground Power switch on (IG) Below 1 V NOTE:Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition E55-20 (PB3) - E61-8 (PB3) Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition E55-20 (PB3) or E61-8 (PB3) - Body ground and other terminals Power switch off 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 27
- CHECK CONNECTOR CONNECTION CONDITION (PB3 OIL PRESSURE SWITCH)
- Remove the oil strainer assembly. Refer to REMOVAL .
- Check the connection of the PB3 oil pressure switch connector.
Result
The connector is connected securely and there are no contact problems.
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (TRANSMISSION WIRE)
- Disconnect the transmission wire connector.
- Disconnect the connector from the PB3 oil pressure switch.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition Transmission wire PB3 oil pressure switch side - Body ground Power switch on (IG) Below 1 V NOTE:Turning the power switch on (IG) with the transmission wire connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Switch Condition Specified Condition Transmission wire PB3 oil pressure switch side - PB3 (E61-8) Power switch off Below 1 Ω Standard resistance (Check for short)
Tester Connection Switch Condition Specified Condition Transmission wire PB3 oil pressure switch side or PB3 (E61-8) - Body ground and other terminals Power switch off 10 kΩ or more
NG → See step 32
OK → See step 33
- REPLACE HYBRID VEHICLE CONTROL ECU. Refer to REMOVAL
- GO TO DTC CHART. Refer to DIAGNOSTIC TROUBLE CODE CHART
- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY. Refer to REMOVAL
- REPLACE RELAY (OIL PMP). Refer to REMOVAL
- REPAIR OR REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY. Refer to REMOVAL
- REPLACE TRANSMISSION WIRE. Refer to REMOVAL
- REPLACE PB3 OIL PRESSURE SWITCH. Refer to REMOVAL
- REPLACE OIL WITH MOTOR PUMP ASSEMBLY. Refer to REMOVAL