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Operating Light Control Rheostat Does Not Change Light Brightness: Procedure

  1. CHECK ILLUMINATION 
    1. Operate the rheostat and check that the quantity of light for the combination meter assembly, audio system and A/C control panel etc. are normally changed.

      Result

      Result Proceed to
      Combination meter does not change. A
      All light do not change. B

    B → See step   5 

    A: Go to next step 

  2. READ VALUE USING INTELLIGENT TESTER 
    1. Check the date list of body ECU.

    OK → NORMAL 

    NG: Go to next step 

  3. INSPECT LIGHT CONTROL RHEOSTAT 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 1: Identifying Light Control Rheostat Connector Terminals
      GTY134967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage

      Tester Connector Condition Specified condition
      1 (T) - Body ground Ignition switch ON, Taillight switch OFF → ON Below 1V → 10 to 14V
      2 (IG) - Body ground Ignition switch OFF → ON Below 1V → 10 to 14V
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connector Condition Specified condition
      5 (E) - Body ground Always Below 1Ω

    NG → REPLACE LIGHT CONTROL RHEOSTAT 

    OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR 
    1. Check the resistance between terminals 8 (TC) of light control rheostat and B5-18 of body ECU connector.

      Standard resistance

      Below 1Ω

    2. Check the resistance between terminals C9-16 of combination meter assembly and B5-5 of body ECU.

      Standard resistance

      Below 1Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → REPLACE COMBINATION METER ASSEMBLY 

  5. INSPECT LIGHT CONTROL RHEOSTAT 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 2: Identifying Light Control Rheostat Connector Terminals
      GTY134967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage

      Tester Connector Condition Specified condition
      1 (T) - Body ground Ignition switch ON, Taillight switch OFF → ON Below 1V → 10 to 14V
      2 (IG) - Body ground Ignition switch OFF → ON Below 1V → 10 to 14V
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connector Condition Specified condition
      5 (E) - Body ground Always Below 1Ω

    NG → REPLACE LIGHT CONTROL RHEOSTAT 

    OK: Go to next step 

  6. CHECK HARNESS AND CONNECTOR (LIGHT CONTROL RHEOSTAT - INSTRUMENT PANEL JUNCTION BLOCK) 
    1. Check the resistance between 1 (T) of light control rheostat and R12-21 of instrument panel junction block assembly.
      Fig 3: Identifying Light Control Rheostat & Instrument Panel Junction Block Connector Terminals
      GTY149920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance

      Below 1Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  7. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Measure voltage between terminal R12-21 of instrument panel junction block assembly and body ground.

      Standard voltage

      Combination switch Specified condition
      OFF Below 1 V
      TAIL 10 to 14 V

    NG → REPAIR OR REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 

    OK → REPLACE COMBINATION METER ASSEMBLY