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Front Drive Shaft: Removal

  1. REMOVE ENGINE UNDER COVER NO. 1 
  2. REMOVE ENGINE UNDER COVER NO. 2 
  3. DRAIN HYBRID VEHICLE TRANSAXLE FLUID  (See HYBRID TRANSAXLE FLUID )
  4. REMOVE FRONT WHEEL 
  5. REMOVE FRONT AXLE HUB NUT  (See REMOVAL )
  6. SEPARATE FRONT SPEED SENSOR 
    1. Remove the 2 bolts and clip, and separate the sensor wire and hose from the shock absorber.
      NOTE: Be careful not to damage the speed sensor.
    2. Fig 1: Locating Bolts And Clip
      G05202338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY  (See REMOVAL )
  8. REMOVE FRONT DISC  (See DISASSEMBLY )
  9. SEPARATE TIE ROD ASSEMBLY  (See REMOVAL )
  10. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 
    1. Remove the bolt and 2 nuts, and separate the front suspension arm sub-assembly lower No. 1 from the lower ball joint.
    2. Fig 2: Locating Bolt, Nuts And Front Suspension Arm Sub-Assembly Lower No. 1
      G05202339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT AXLE ASSEMBLY  (See REMOVAL )
  12. SEPARATE FRONT STABILIZER LINK ASSEMBLY  (See REMOVAL )
  13. REMOVE COWL TOP SILENCER PAD  (See REMOVAL )
  14. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING  (See DISASSEMBLY )
  15. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Using SST, remove the front drive shaft assembly LH.

      SST 09520-01010, 09520-24010 (09520-32040) 

      NOTE:
      • Be careful not to damage the transaxle case oil seal and inboard joint boot.
      • Be careful not to drop the drive shaft assembly.
        Fig 3: Removing Front Drive Shaft Assembly LH
        G05279439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH 
    1. Using pliers, remove the bearing bracket hole snap ring.
      Fig 4: Locating Bearing Bracket Hole Snap Ring
      G05202341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt from the drive shaft bearing bracket.
      Fig 5: Locating Bolt And Drive Shaft Bearing Bracket
      G05202377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the front drive shaft assembly RH.

      SST 09520-01010, 09520-24010 (09520-32040) 

      NOTE:
      • Be careful not to damage the transaxle case oil seal and inboard joint boot.
      • Be careful not to drop the drive shaft assembly.
        Fig 6: Removing Front Drive Shaft Assembly RH
        G05202343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002