FUEL INJECTOR (for Port Injection): Installation

1. Apply gasoline to 2 new O-rings and install them to the injector.
   NOTE: Check that there is no damage or foreign material in the groove of the injector when installing the injector's O-rings.
   Fig 1: Identifying Fuel Injector O-Rings

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2. Install the fuel injector assemblies to the fuel delivery pipe sub-assembly.

1. Install the 4 delivery pipe spacers to the intake manifold.
   Fig 2: Identifying Injector Is Located Within Plastic Stopper

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2. Install the delivery pipe sub-assembly (with injector) to the intake manifold.
   NOTE: When the injector does not rotate smoothly, the O-ring may be pinched. Remove the injector and install a new O-ring to the injector.
   Fig 3: Installing Delivery Pipe Sub-Assembly (With Injector) To Intake Manifold

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3. Install the fuel injector assembly to the fuel delivery pipe sub-assemblies with the 4 bolts.

   Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

   Fig 4: Locating Fuel Delivery Pipe Bolts

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4. Connect the 6 injector connectors and 2 clamps.
   Fig 5: Locating Injector Connectors And Clamps

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5. Push in the fuel tube connector to the delivery pipe sub-assembly and push up the retainer to engage the claws.
   NOTE:

   • Check for damage or foreign objects on the connected part.
   • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
   Fig 6: Pushing Up Retainer To Engage Claws

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6. After connecting the fuel tube, align the paint marks on the delivery pipe.

Fig 7: Aligning Paint Marks On Delivery Pipe

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1. Install a new gasket to the intake air surge tank.
2. Install the intake air surge tank with the 2 nuts.

   Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

3. Using a 5 mm hexagon socket wrench, install the 6 bolts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Fig 8: Locating Intake Air Surge Tank Nuts And Bolts

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4. Install the surge tank stay to the intake air surge tank with the bolt.

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   Fig 9: Locating Surge Tank Stay Bolt

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5. Install the water hose joint to the intake air surge tank with the bolt.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   Fig 10: Locating Water Hose Joint Bolt

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6. Connect the 4 wire harness clamps to the intake air surge tank.
   Fig 11: Locating Intake Air Surge Tank Wire Harness Clamps

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7. Connect the ventilation hose, union to check valve hose and water by-pass hose to the intake air surge tank.
   Fig 12: Locating Ventilation Hose, Union To Check Valve Hose And Water By-Pass Hose

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8. Install the purge VSV to the intake air surge tank with the bolt.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

9. Connect the vacuum hose to the intake air surge tank.
Fig 13: Locating Purge VSV Bolt
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HINT:

Installation procedure of the RH side is the same as that of the LH side.

1. Perform initialization (See INITIALIZATION ).

HINT:

Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.