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Propeller Shaft Assembly: Removal

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE NO. 2 FLOOR UNDER COVER 
    1. Remove the 6 clips, 3 grommets, and No. 2 floor under cover.
  2. REMOVE NO. 1 FLOOR UNDER COVER 
    1. Remove the 5 clips, 3 grommets, and No 1 floor under cover.
    Fig 1: Locating Clips, Grommets And Floor Under Cover
    G05751256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE TAIL EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  4. REMOVE REAR NO. 1 FLOOR PANEL BRACE  (See REMOVAL )
  5. REMOVE FRONT CENTER FLOOR BRACE  (See REMOVAL )
  6. DISCONNECT HEATED OXYGEN SENSOR  (See REMOVAL )
  7. REMOVE FRONT EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  8. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR 
    1. Remove the 4 nuts, 2 bolts and front No. 1 floor heat insulator.
    Fig 2: Locating Clips, Grommets, And Floor Under Cover
    G05751257Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE OUTSIDE AIR GUIDE PLATE RH 
    1. Remove the 4 nuts and outside air guide plate RH.
    Fig 3: Locating Outside Air Guide Plate RH With Nut
    G05751258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY 
    1. Using SST, loosen the adjusting nut until it can be turned by hand.

      SST 09922-10010 

      HINT:

      Use 2 of the same SST.

      Fig 4: Locating Adjusting Nut
      G04949095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Put matchmarks on the transmission companion flange, flexible coupling and intermediate shaft.
    3. Remove the 3 bolts, 3 washers and 3 nuts.
      NOTE: Do not separate the propeller shaft and flexible coupling.
      Fig 5: Locating Propeller Shaft Bolts
      G05751260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Put matchmarks on the differential companion flange, flexible coupling and propeller shaft.
    5. Remove the 3 bolts, 3 washers and 3 nuts
      NOTE: Do not separate the propeller shaft and flexible coupling.
      Fig 6: Identifying Matchmarks On Differential Companion Flange
      G05751261Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 2 center support bearing set bolts and 2 center support bearing washers

      HINT:

      Some vehicles are not equipped with center support bearing washers.

      Fig 7: Locating Center Support Bearing Set Bolts
      G05751262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Push the propeller shaft with center bearing assembly straight ahead to compress and pull out the propeller shaft with center bearing assembly from the differential centering pin.
      NOTE: Press the propeller shaft straight ahead to keep the transmission and intermediate shaft aligned straight.
      Fig 8: Pushing Propeller Shaft With Center Bearing Assembly
      G05751263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If it is difficult to separate the flange from the flexible coupling, pry it using a screwdriver.

    8. Pull the propeller shaft outward from the rear of the vehicle.
    NOTE: Do not separate the intermediate shaft and propeller shaft.