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Water Pump: Installation

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL WATER PUMP 
    1. Install the water pump and a new gasket with the 9 bolts as shown in the illustration.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) for bolt A 

      23 N*m (235 kgf*cm, 17 ft.*lbf) for bolt B 

      47 N*m (479 kgf*cm, 35 ft.*lbf) for bolt C 

      Fig 1: Locating Water Pump Bolts
      G04943255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL WATER PUMP PULLEY 
    1. Temporarily install the pulley with the 4 bolts.
    2. Using a screwdriver or an equivalent, hold the pulley and tighten the 4 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT.

      Tape the screwdriver tip before use to avoid damage.

      Fig 2: Installing Pulley With Bolts
      G05750326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL WATER INLET HOUSING 
    1. Install a new gasket to the water pump
    2. Install the water inlet housing with the 3 bolts

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    Fig 3: Locating Water Inlet Housing Bolts And Gasket
    G04943252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT NO. 3 WATER BY-PASS HOSE 
    1. Connect the No. 3 water by-pass hose to the water inlet housing.

      HINT:

      The direction of the hose clamp is indicated in the illustration.

      Fig 4: Locating No. 3 Water By-Pass Hose
      G05750328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT WATER INLET HOSE 
    1. Connect the water inlet hose to the water inlet housing.

      HINT:

      The direction of the hose clamp is indicated in the illustration.

      Fig 5: Locating Water Inlet Hose
      G05750329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT NO. 5 WATER BY-PASS HOSE 
    1. Connect the No 5 water by-pass hose to the water inlet housing.

      HINT:

      The direction of the hose clamp is indicated in the illustration

      Fig 6: Locating No 5 Water By-Pass Hose
      G05750330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CONNECT NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose to the water inlet housing.
    Fig 7: Locating No 2 Radiator Hose
    G05750318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL V-RIBBED BELT  (See INSTALLATION )
  9. INSTALL RADIATOR RESERVE TANK ASSEMBLY  (See INSTALLATION )
  10. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  11. ADD ENGINE COOLANT  (See COOLANT )
  12. INSPECT FOR COOLANT LEAK  (See COOLING SYSTEM )
  13. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  14. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  15. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  16. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  17. INSTALL ENGINE UNDER COVER