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Home >> Lexus >> 2008 >> IS 250 RWD, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 10 (Brake System (Hydraulic)) >> Brake Master Cylinder >> Inspection

Brake Master Cylinder: Inspection

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD 
    NOTE: Make an adjustment with no vacuum in the brake booster assembly. (Depress the brake pedal several times with the engine stopped.)

    HINT.

    • Adjustment of the brake booster push rod is required when the brake master cylinder sub-assembly is replaced with a new one
    • Adjustment is not necessary when the removed brake master cylinder sub-assembly is reused and the brake booster assembly is replaced with a new one
    1. Apply chalk to the tip of the accessory tool

      HINT.

      An accessory tool is enclosed with a new brake master cylinder sub-assembly.

    2. Place the accessory tool on the brake booster assembly
    3. Fig 1: Placing Accessory Tool On Brake Booster Assembly
      G04978342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the clearance between the brake booster push rod and accessory tool

      Standard clearance: 

      0 mm (0 in.) 

      HINT

      Adjust the clearance in the following cases:

      • If there is a clearance between the accessory tool and the shell of the brake booster (floating accessory tool), the push rod is protruding too far
      • If the chalk does not stick on the tip of the brake booster push rod, the push rod protrusion is insufficient
    5. If the clearance is not as specified, adjust the push rod length by holding the rod using SST and turning the tip of the rod using a socket driver (7 mm, 0 28 in.)

    SST 09737-00020 

    HINT

    Check the push rod clearance again after adjustment

    Fig 2: Adjusting Push Rod Length Using SST
    G04978343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002