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Front Seat Outer Belt Assembly With PRETENSIONER: Disposal

HINT:

When scrapping vehicles equipped with a seat belt pretensioner or disposing of a front seat outer belt (with a seat belt pretensioner), always deploy the seat belt pretensioner first in accordance with the procedures described below. If any abnormality occurs during deployment of the seat belt pretensioner, contact the SERVICE DEPT. of the TOYOTA MOTOR SALES, U.S.A., INC.

  1. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (WHEN INSTALLED IN VEHICLE) 
    NOTE:
    • Never dispose of a front seat outer belt assembly with a pretensioner that has not been deployed.
    • The seat belt pretensioner produces an exploding sound when it deploys, so perform the operation outdoors where it will not disturb local residents.
    • When deploying a front seat outer belt (with a seat belt pretensioner), perform the operation at least 10 m (33 ft) away from the front seat outer belt.
    • Use gloves and safety glasses when handling a front seat belt with a deployed pretensioner.
    • Always wash your hands with water after completing the operation.
    • Do not apply water, etc. to a front seat outer belt with a deployed pretensioner.
    • When deploying the seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.
    • Be sure to follow the procedures listed below when deploying the seat belt pretensioner.
    1. Check the function of SST.

      SST 09082-00700, 09082-00770 

      CAUTION: When deploying the seat belt pretensioner, always use the specified SST.
      Fig 1: Checking Function Of SST
      G04979777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.

        HINT:

        At this time, do not connect the yellow connector that will later be connected to the seat belt pretensioner.

        Fig 2: Connecting Red Clip Of SST To Battery Positive (+) Terminal, And Black Clip To Battery Negative (-) Terminal
        G04979772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Press the SST deployment switch, and check that the LED of the SST deployment switch lights up.
        CAUTION: If the LED is lit when the deployment switch is not pressed, the SST may be malfunctioning. Therefore, do not use the SST.
        Fig 3: Pressing SST Deployment Switch
        G04979779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect SST.
      1. Connect 2 SST, and then connect them to the front seat outer belt pretensioner.

        SST 09082-00700, 09082-00770 

        NOTE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.
        Fig 4: Connecting SST To Front Seat Outer Belt Pretensioner
        G05251999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Move the SST at least 10 m (33 ft) away from the front of the vehicle.
      3. Close all the doors and windows of the vehicle.
        NOTE: Do not damage the SST wire harness.
      Fig 5: Moving SST At Least 10 m (33 ft) Away From Front Of Vehicle
      G04979775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Deploy the front seat outer belt pretensioner.
      1. Confirm that no one is inside the vehicle or within a 10 m (33 ft) radius of the vehicle.
      2. Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the negative (-) terminal.
      3. Press the SST deployment switch and deploy the front seat outer belt pretensioner.

        HINT:

        The seat belt pretensioner will deploy at the same time as the LED of the SST illuminates.

    4. Dispose of the front seat outer belt assembly.
      1. Remove the front seat outer belt assembly and SST.
      2. Place the outer belt in a plastic bag, tie the end tightly, and dispose of it in the same way as other general part disposal.
        Fig 6: Placing Front Seat Outer Belt Assembly In Plastic Bag
        G04944471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        CAUTION:
        • The outer belt becomes very hot when the front seat outer belt pretensioner is deployed, so leave it untouched for at least 30 minutes after it has been deployed.
        • Use gloves and safety glasses when handling an outer belt with a pretensioner that has been deployed.
        • Always wash your hands with water after completing the operation.
        • Do not apply water, etc. to a front seat outer belt assembly with a pretensioner that has been deployed.

        HINT:

        When scrapping a vehicle, deploy the front seat outer belt pretensioners, and then scrap the vehicle with the deployed outer belt installed.

  2. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (WHEN NOT INSTALLED IN VEHICLE) 
    NOTE:
    • Never dispose of a front seat outer belt assembly with a pretensioner that has not been deployed.
    • The seat belt pretensioner produces an exploding sound when it deploys, so perform the operation outdoors where it will not disturb local residents.
    • When deploying a front seat outer belt (with a seat belt pretensioner), perform the operation at least 10 m (33 ft) away from the front seat outer belt.
    • Use gloves and safety glasses when handling a front seat belt with a deployed pretensioner.
    • Always wash your hands with water after completing the operation.
    • Do not apply water, etc. to a front seat outer belt with a deployed pretensioner.
    • When disposing of a pretensioner equipped front seat outer belt, never deploy the belt in the customer's vehicle.
    • Be sure to follow the procedures listed below when deploying the seat belt pretensioner.
    1. Check the function of SST.

      SST 09082-00700, 09082-00770 

      CAUTION: When deploying the seat belt pretensioner, always use the specified SST.
      Fig 7: Checking Function Of SST
      G05252002Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.

        HINT:

        At this time, do not connect the yellow connector that will later be connected to the seat belt pretensioner.

        Fig 8: Connecting Red Clip Of SST To Battery Positive (+) Terminal And Black Clip To Battery Negative (-) Terminal
        G05252003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Press the SST deployment switch, and check that the LED of the SST deployment switch lights up.
        CAUTION: If the LED is lit when the deployment switch is not pressed, the SST may be malfunctioning. Therefore, do not use the SST.
        Fig 9: Identifying SST Deployment Switch
        G05252004Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect SST.
      1. Connect 2 SST, and then connect them to the front seat outer belt pretensioner.

        SST 09082-00700, 09082-00770 

        NOTE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.
        Fig 10: Connecting SST To Front Seat Outer Belt Pretensioner
        G05251999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Place the outer belt on the ground and cover it with a tire and wheel assembly.
        NOTE: Position the front seat outer belt assembly as shown in the illustration.
        Fig 11: Positioning Front Seat Outer Belt Assembly
        G04979781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Position and hold the SST at least 10 m (33 ft) away from the wheel.
        NOTE: Do not damage the SST wire harness.
        Fig 12: Positioning SST At Least 10 m (33 ft) Away From Wheel
        G04979782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Deploy the front seat outer belt pretensioner.
      1. Check that no one is within a 10 m (33 ft) radius of the wheel.
      2. Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
      3. Press the SST deployment switch and deploy the front seat outer belt pretensioner.

        HINT:

        The seat belt pretensioner will deploy at the same time as the LED of the SST illuminates.

    4. Dispose of the front seat outer belt assembly.
      1. Remove the wheel and SST.
      2. Place the outer belt in a plastic bag, tie the end tightly, and dispose of it in the same way as other general part disposal.
        Fig 13: Placing Front Seat Outer Belt Assembly In Plastic Bag
        G04944471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        CAUTION:
        • The outer belt becomes very hot when the front seat outer belt pretensioner is deployed, so leave it untouched for at least 30 minutes after it has been deployed.
        • Use gloves and safety glasses when handling an outer belt with a pretensioner that has been deployed.
        • Always wash your hands with water after completing the operation.
        • Do not apply water, etc. to a front seat outer belt assembly with a pretensioner that has been deployed.

        HINT:

        When scrapping a vehicle, deploy the front seat outer belt pretensioners, and then scrap the vehicle with the deployed outer belt installed.

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