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Parking Brake Assembly: Reassembly

  1. APPLY HIGH TEMPERATURE GREASE 
    1. Apply high temperature grease to the backing plate which makes contact with the shoe.
  2. INSTALL PARKING BRAKE SHOE GUIDE PLATE 
    1. Apply adhesive to the threads of the parking brake shoe guide plate set bolt. Adhesive:

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent 

    2. Install the parking brake shoe guide plate with the parking brake shoe guide plate set bolt.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

      Fig 1: Identifying Parking Brake Shoe Guide Plate
      G04978553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL PARKING BRAKE SHOE LEVER 
    1. Install the parking brake shoe lever and shim to the No. 2 parking brake shoe assembly with a new C-washer.
      Fig 2: Locating C-Washer
      G04978552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly and parking brake shoe lever.

      Standard clearance: Less than 0.35 mm (0.014 in.) 

      If the clearance is not as specified, replace the shim with one of the correct size.

      SHIM THICKNESS SPECIFICATION

      Shim Thickness Shim Thickness
      0.3 mm (0.012 in.) 0.9 mm (0.035 in.)
      0.6 mm (0.024 in.) -
      Fig 3: Measuring Clearance Between No. 2 Parking Brake Shoe Assembly And Parking Brake Shoe Lever
      G04978559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY 
    1. Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever.
      Fig 4: Connecting No. 3 Parking Brake Cable Assembly
      G04978551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 2 parking brake shoe assembly with the parking brake shoe hold down spring No. 2 pin, the parking brake shoe hold down spring No. 2 cup, the parking brake shoe hold down spring and the parking brake shoe hold down spring No. 1 cup.
    3. Engage the claw of the parking brake shoe hold down spring No. 1 cup to the No. 2 parking brake shoe assembly.
      Fig 5: Installing No. 2 Parking Brake Shoe Assembly
      G04978561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET 
    1. Apply high temperature grease to the parking brake adjusting screw as shown in the illustration.
      Fig 6: Locating High Temperature Grease Apply Area Of Parking Brake Adjusting Screw
      G04978562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the parking brake shoe return tension No. 2 spring to the No. 1 parking brake shoe assembly and the No. 2 parking brake shoe assembly.
    3. Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly and the No. 2 parking brake shoe assembly.
      Fig 7: Identifying Parking Brake Shoe Return Tension No. 2 Spring
      G04978563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY 
    1. Install the No. 1 parking brake shoe assembly with the parking brake shoe hold down spring No. 1 pin, parking brake shoe hold down spring No. 2 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No. 1 cup.
    2. Engage the claw of the parking brake shoe hold down spring No. 1 cup to the No. 1 parking brake shoe assembly.
      Fig 8: Installing No. 1 Parking Brake Shoe Assembly
      G04978564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL PARKING BRAKE SHOE STRUT 
    1. Attach the parking brake shoe strut and the parking brake shoe strut compression spring to the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.
  8. INSTALL PARKING BRAKE SHOE RETURN TENSION NO. 1 SPRING 
    1. Using needle-nose pliers, install the 2 parking brake shoe return tension No. 1 springs.

      HINT:

      First install the front side spring and then the rear side spring.

      Fig 9: Locating Parking Brake Shoe Strut Compression Spring
      G04978547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. CHECK PARKING BRAKE INSTALLATION 
    1. Check that each part is installed properly.
      Fig 10: Checking Parking Brake Installation
      G04978566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: There should be no oil or grease on the friction surface of the shoe lining and disc.
  10. INSTALL REAR DISC 
    1. Align the matchmarks and install the rear disc.
  11. ADJUST PARKING BRAKE SHOE CLEARANCE (See  ADJUSTMENT   ) 
  12. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY 
    1. Install the rear disc brake caliper assembly with the 2 bolts.
      Fig 11: Locating Rear Disc Brake Caliper Assembly Bolts
      G04978545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf) 

  13. INSTALL REAR WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  14. INSPECT PARKING BRAKE PEDAL TRAVEL (See  ADJUSTMENT   ) 
  15. ADJUST PARKING BRAKE PEDAL TRAVEL (See  ADJUSTMENT   )