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Home >> Lexus >> 2007 >> RX 400h AWD >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Vehicle Control (P310) - RX400H - DTC P0AA1-231 Through U0424-537 >> DTC P2603-768 Coolant Pump Control Circuit High >> Inspection Procedure

Inspection Procedure

NOTE:
  • When troubleshooting the oil pump w/ motor assembly, check for the following conditions.
    • ATF temperature inside the oil cooler is 5°C (41°F) or more.
    • Value of the ambient temperature sensor is 5°C (41°F) or more.
  1. INSPECT OIL PUMP FUSE 
    1. Remove the oil pump fuse from the engine room R/B No.4.
    2. Check continuity of the oil pump fuse.

      OK: There is continuity. 

    NG: REPLACE OIL PUMP FUSE 

    Fig 1: Identifying Oil Pump Fuse In Engine Room R/B No 4
    G05201655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step 

  2. INSPECT OIL PUMP RELAY 
    1. Remove the oil pump relay from the engine room R/B No.4.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Specified Condition
      1 - 2 Below 1 Ω
      3 - 5 10 kΩ or higher
      Below 1 Ω (Apply battery voltage between terminals 1 and 2)

    NG: REPLACE OIL PUMP RELAY 

    Fig 2: Inspecting Oil Pump Relay
    G04942983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (HV CONTROL ECU - OIL PUMP RELAY, OIL PUMP RELAY - OIL PUMP) 
    1. Remove the oil pump relay from the engine room R/B No.4.
    2. Disconnect the O9 oil pump w/ motor assembly connector.
    3. Disconnect the H34 HV control ECU connector.
    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open) 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Specified Condition
      OPM2 (H34-5) - Engine room R/B No.4 OIL PUMP relay terminal 1 Below 1 Ω

      Standard Resistance (Check for short) 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Specified Condition
      OPM2 (H34-5) or Engine room R/B No.4 OIL PUMP relay terminal 1 - Body ground 10 kΩ or higher
    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open) 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Specified Condition
      Engine room R/B No.4 OIL PUMP relay terminal 3 - L (O9-4) Below 1 Ω

      Standard Resistance (Check for short) 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Specified Condition
      Engine room R/B No.4 OIL PUMP relay terminal 3 or L (O9-4) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 3: Identifying Oil Pump Relay
    G05278778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR (HV CONTROL ECU - OIL PUMP) 
    1. Disconnect the O9 oil pump w/ motor assembly connector.
    2. Disconnect the H34 HV control ECU connector.
    3. Measure the voltage according to the value(s) in the table below when the ignition switch is in the ON position.

      Standard Voltage 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Specified Value
      OPST (H34-7) or OPST (09-2) - Body ground Below 1 V
    4. Turn the ignition switch off.
    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Specified Condition
      OPST (H34-7) - OPST (O9-2) Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 4: Disconnecting H34 HV Control ECU Connector
    G05278779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step 

  5. INSPECT HYBRID VEHICLE CONTROL ECU 
    1. Remove the oil pump relay from the engine room R/B No.4.
    2. Connect the intelligent tester to the DLC3.
    3. Turn the ignition switch to the ON position.
    4. Select the following menu items: DIAGNOSIS / OBD/ MOBD / HV ECU / ACTIVE TEST / INSPECTION MODE 1.
    5. Put the vehicle into the READY-on state.
    6. Measure the voltage according to the value(s) in the table below.

      Standard Voltage 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Specified Value
      OPM2 (H34-5) - E1 (H31-5) 10 to 14 V
    7. Turn the ignition switch off.
    8. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Specified Condition
      OPST (H34-7) - +B1 (H34-2) 10 kΩ or higher

    NG: REPLACE HYBRID VEHICLE CONTROL ECU 

    Fig 5: Identifying Oil Pump Relay In Engine Room R/B No.4
    G05201659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: REPLACE OIL PUMP W/ MOTOR ASSEMBLY