Inspection Procedure
NOTE:
- When troubleshooting the oil pump w/ motor assembly, check for the following conditions.
- ATF temperature inside the oil cooler is 5°C (41°F) or more.
- Value of the ambient temperature sensor is 5°C (41°F) or more.
- INSPECT OIL PUMP FUSE
- Remove the oil pump fuse from the engine room R/B No.4.
- Check continuity of the oil pump fuse.
OK: There is continuity.
NG: REPLACE OIL PUMP FUSE
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OK: Go to next step
- INSPECT OIL PUMP RELAY
- Remove the oil pump relay from the engine room R/B No.4.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
TESTER CONNECTION AND SPECIFIED CONDITIONTester Connection Specified Condition 1 - 2 Below 1 Ω 3 - 5 10 kΩ or higher Below 1 Ω (Apply battery voltage between terminals 1 and 2)
NG: REPLACE OIL PUMP RELAY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (HV CONTROL ECU - OIL PUMP RELAY, OIL PUMP RELAY - OIL PUMP)
- Remove the oil pump relay from the engine room R/B No.4.
- Disconnect the O9 oil pump w/ motor assembly connector.
- Disconnect the H34 HV control ECU connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
TESTER CONNECTION AND SPECIFIED CONDITIONTester Connection Specified Condition OPM2 (H34-5) - Engine room R/B No.4 OIL PUMP relay terminal 1 Below 1 Ω Standard Resistance (Check for short)
TESTER CONNECTION AND SPECIFIED CONDITIONTester Connection Specified Condition OPM2 (H34-5) or Engine room R/B No.4 OIL PUMP relay terminal 1 - Body ground 10 kΩ or higher - Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
TESTER CONNECTION AND SPECIFIED CONDITIONTester Connection Specified Condition Engine room R/B No.4 OIL PUMP relay terminal 3 - L (O9-4) Below 1 Ω Standard Resistance (Check for short)
TESTER CONNECTION AND SPECIFIED CONDITIONTester Connection Specified Condition Engine room R/B No.4 OIL PUMP relay terminal 3 or L (O9-4) - Body ground 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (HV CONTROL ECU - OIL PUMP)
- Disconnect the O9 oil pump w/ motor assembly connector.
- Disconnect the H34 HV control ECU connector.
- Measure the voltage according to the value(s) in the table below when the ignition switch is in the ON position.
Standard Voltage
TESTER CONNECTION AND SPECIFIED CONDITIONTester Connection Specified Value OPST (H34-7) or OPST (09-2) - Body ground Below 1 V - Turn the ignition switch off.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
TESTER CONNECTION AND SPECIFIED CONDITIONTester Connection Specified Condition OPST (H34-7) - OPST (O9-2) Below 1 Ω
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- INSPECT HYBRID VEHICLE CONTROL ECU
- Remove the oil pump relay from the engine room R/B No.4.
- Connect the intelligent tester to the DLC3.
- Turn the ignition switch to the ON position.
- Select the following menu items: DIAGNOSIS / OBD/ MOBD / HV ECU / ACTIVE TEST / INSPECTION MODE 1.
- Put the vehicle into the READY-on state.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
TESTER CONNECTION AND SPECIFIED CONDITIONTester Connection Specified Value OPM2 (H34-5) - E1 (H31-5) 10 to 14 V - Turn the ignition switch off.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
TESTER CONNECTION AND SPECIFIED CONDITIONTester Connection Specified Condition OPST (H34-7) - +B1 (H34-2) 10 kΩ or higher
NG: REPLACE HYBRID VEHICLE CONTROL ECU
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK: REPLACE OIL PUMP W/ MOTOR ASSEMBLY