LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2007 >> RX 400h AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Cooling >> Radiator >> Removal

Cooling System (Mechanical): Cooling: Radiator: Removal

  1. DRAIN COOLANT (for Engine) (See  COOLANT (FOR ENGINE)  ) 
  2. REMOVE ENGINE UNDER COVER NO.1 
  3. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  4. REMOVE AIR CLEANER CAP W/INLET  (See REMOVAL )
  5. DISCONNECT RADIATOR HOSE INLET 
    1. Disconnect the radiator hose inlet from the No.2 radiator assembly.
    Fig 1: Locating Radiator Hose Inlet
    G05201061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT RADIATOR HOSE OUTLET 
    1. Disconnect the radiator hose outlet from the No.2 radiator assembly.
    Fig 2: Locating Radiator Hose Outlet
    G05201062Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. SEPARATE HOOD LOCK ASSEMBLY 
    1. Remove the 2 screws.
    2. Detach the claws and remove the hood lock control cable cover.
    3. Using a screwdriver, remove the cap.
      Fig 3: Identifying Hood Lock Assembly
      G05276616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts and nut, and separate the hood lock.
    Fig 4: Identifying Hood Lock Assembly Bolts And Nut
    G05276617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER 
    1. Remove the bolt and separate the suction tube bracket.
    2. Disconnect the horn connectors.
    3. Remove the 5 bolts and the radiator support upper.
    Fig 5: Locating Radiator Support Bolts (Upper)
    G05276618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FAN SHROUD 
    1. Disconnect the coolant reservoir hose.
    2. Disconnect the cooling fan ECU connectors.
      Fig 6: Locating Coolant Reservoir Hose
      G05201066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts and the fan shroud.
    Fig 7: Identifying Fan Shroud
    G05201067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE RADIATOR SUPPORT CUSHION 
    1. Remove the 2 radiator support cushions from the radiator supports.
    Fig 8: Locating Radiator Support Cushions
    G05276621Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY LH 
    1. Remove the 3 bolts and the radiator support LH.
    Fig 9: Locating Radiator Support Bolts (LH)
    G05201069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY RH 
    1. Remove the 3 bolts and the radiator support RH.
    Fig 10: Locating Radiator Support Bolts (RH)
    G05201070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO.2 RADIATOR ASSEMBLY 
    1. Remove the 4 bolts, and remove the radiator from the radiator support lowers.
      Fig 11: Locating Radiator Bolts (LH)
      G05201071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 12: Locating Radiator Bolts (RH)
      G05201072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Lift the radiator, then remove it.
    NOTE: Do not allow the cooler condenser and radiator to come into contact with each other.
    Fig 13: Removing Radiator
    G05276626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002