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Manual Transmission Extension Housing Oil Seal: Replacement

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE NO. 1 REAR FLOOR PANEL BRACE (See  REMOVAL  ) 
  2. REMOVE FRONT CENTER FLOOR BRACE (See step 2 in  REMOVAL  ) 
  3. DISCONNECT HEATED OXYGEN SENSOR (See step 3 in  REMOVAL  ) 
  4. REMOVE FRONT EXHAUST PIPE ASSEMBLY (See step 5 in  REMOVAL  ) 
  5. DRAIN MANUAL TRANSMISSION OIL 
    1. Remove the drain plug and gasket, and drain the transmission oil.
    2. Install a new gasket and the drain plug.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      Fig 1: Identifying Manual Transmission Oil Drain Plug
      G04046385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT FLOOR NO. 1 HEAT INSULATOR (See step 2 in  REMOVAL  ) 
  7. REMOVE OUTSIDE AIR GUIDE PLATE RH (See step 3 in  REMOVAL  ) 
  8. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (See step 4 in  REMOVAL  ) 
  9. REMOVE MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL 
    1. Using SST, remove the oil seal.

      SST 09308-00010

      Fig 2: Identifying Manual Transmission Extension Housing Oil Seal
      G04046386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL 
    1. Using SST and a hammer, install a new oil seal to the extension housing.

      SST 09325-20010 

      Installation depth: - 0.5 to 0.5 mm (-0.020 to 0.020 in.) 

    2. Coat the lip of the oil seal with MP grease.
    Fig 3: Identifying Manual Transmission Extension Housing Oil Seal
    G04046387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (See  INSTALLATION  ) 
  12. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE (See step 2 in  INSTALLATION  ) 
  13. INSTALL OUTSIDE AIR GUIDE PLATE RH (See step 4 in  INSTALLATION  ) 
  14. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR (See step 3 in  INSTALLATION  ) 
  15. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See step 4 in  INSTALLATION  ) 
  16. INSTALL HEATED OXYGEN SENSOR (See step 5 in  INSTALLATION  ) 
  17. INSTALL FRONT CENTER FLOOR BRACE (See step 7 in  INSTALLATION  ) 
  18. INSTALL NO. 1 REAR FLOOR PANEL BRACE (See step 8 in  INSTALLATION  ) 
  19. ADD MANUAL TRANSMISSION OIL 
    1. Park the vehicle in a level place.
    2. Remove the transmission filler plug and gasket.
    3. Check that the oil surface is within 5 mm (0.20 in.) below the lowest point of the transmission filler plug opening.

      Oil grade: API GL-4 or GL-5 

      Viscosity: SAE 75W-90 

      Fig 4: Identifying Manual Transmission Oil
      G04046388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Problems may occur when the oil level is too high or too low.
      • After replacing the oil, drive the vehicle and check the oil level again.
    4. Check for oil leakage if the oil level is low.
    5. Install the transmission filler plug and a new gasket.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  20. CHECK FOR EXHAUST GAS LEAKS (See step 9 in  INSTALLATION  ) 
  21. INSPECT AND ADJUST MANUAL TRANSMISSION OIL LEVEL (See  ON-VEHICLE INSPECTION   )