FRONT PROPELLER SHAFT ASSEMBLY (for 4WD): Removal

REMOVE FRONT EXHAUST PIPE ASSEMBLY
1. Remove the front exhaust pipe assembly (See REMOVAL ).
REMOVE FRONT PROPELLER SHAFT ASSEMBLY
1. Put matchmarks on the transfer companion flange and the front propeller shaft.
  
  Fig 1: Identifying Matchmarks On Transfer Companion Flange And Front Propeller Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver or an equivalent, hold the transfer companion flange.
3. Using a socket hexagon wrench 6 mm, loosen the 6 bolts.
  NOTE: Be careful not to damage the front propeller shaft.
  
  Fig 2: Removing Companion Flange Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Put matchmarks on the front differential companion flange and the front propeller shaft.
  
  Fig 3: Identifying Matchmarks On Front Differential Companion Flange And Front Propeller Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a screwdriver or an equivalent, hold the transfer companion flange.
6. Using a socket hexagon wrench 6 mm, loosen the 6 bolts.
  NOTE: Be careful not to damage the front propeller shaft.
7. Remove the 12 bolts, 4 constant velocity universal joint washers and front propeller shaft assembly.
  
  Fig 4: Removing Propeller Shaft Assembly Front
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT FRONT PROPELLER SHAFT ASSEMBLY
1. Check that the propeller shaft is not cracked or damaged.
2. Check that there is no excessive play in the joint.
  
  Fig 5: Checking Excessive Play In Joint
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  If necessary, replace the front propeller shaft assembly.