LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2007 >> GS 350 RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Rear Brake Pad, Brake Caliper & Brake Rotor >> Installation

Rear Brake Pad, Brake Caliper & Brake Rotor: Installation

  1. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH 
    1. Install 2 new No. 1 caliper plates to the caliper support bracket.
    2. Install the rear disc brake cylinder together with the caliper support bracket with the 2 bolts.

      Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf) 

    Fig 1: Locating Cylinder Assembly Rear Together With Caliper Support Bracket With Bolts
    G05297314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN 
    1. Install the rear disc brake cylinder with the cylinder slide pin.

      Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf) 

    Fig 2: Locating Cylinder Assembly Rear With Cylinder Slide Pin
    G05297313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT 
    1. Apply disc brake grease to both sides of the 2 anti-squeal shims.
    2. Install the 2 anti-squeal shims to each brake pad.
      NOTE:
      • When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
      • Install the anti-squeal shims in the correct positions and directions.
    Fig 3: Identifying Rear Disc Brake Anti-Squeal Shim Kit
    G05297328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL DISC BRAKE PAD KIT REAR (PAD ONLY) 
    1. Install the 2 brake pads to the rear disc brake cylinder.
    2. Install the 2 pad guide pins, anti-squeal spring and pin hold clip as shown in the illustration.
      NOTE: Make sure that the engaged parts of the anti-squeal spring are installed correctly.
    Fig 4: Identifying Brake Pads To Cylinder Assembly Rear
    G05297329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT REAR BRAKE FLEXIBLE HOSE 
    1. Connect the flexible hose with the union bolt and a new gasket.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      NOTE: Install the flexible hose lock securely in the lock hole in the rear disc brake cylinder.
    Fig 5: Locating Flexible Hose With Union Bolt
    G05297312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISABLE BRAKE CONTROL (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  7. ADD RESERVOIR WITH BRAKE FLUID (for 2GR-FSE) (See  BRAKE FLUID (FOR 2GR-FSE)  ) 
  8. ADD RESERVOIR WITH BRAKE FLUID (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  9. BLEED BRAKE LINE (for 2GR-FSE) (See  BLEEDING  ) 
  10. BLEED REAR BRAKE SYSTEM (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  11. CHECK BRAKE FLUID LEVEL (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  12. CHECK BRAKE FLUID LEVEL (for 2GR-FSE) (See  BRAKE FLUID (FOR 2GR-FSE)  ) 
  13. CHECK AND CLEAR DTC (for 3UZ-FE) 
    1. Check and clear the DTC (see DTC CHECK / CLEAR ).
  14. CHECK AND CLEAR DTC (for 2GR-FSE) 
    1. Check and clear the DTC (see DTC CHECK / CLEAR ).
  15. CHECK FOR BRAKE FLUID LEAKAGE 
  16. INSTALL REAR WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)